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Book Effect of Condensable Materials During the Gas Phase Polymerization of Ethylene on Supported Catalysts

Download or read book Effect of Condensable Materials During the Gas Phase Polymerization of Ethylene on Supported Catalysts written by Fabiana Nascimento de Andrade and published by . This book was released on 2019 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Fluidized bed reactors (FBR) are the only commercially viable technology for the production of polyethylene in the gas phase since the polymerization is highly exothermic and the FBR is the only type of gas phase reactor that offers adequate possibilities of heat transfer. The highly exothermic nature of this polymerization effectively poses many problems for gas phase operation and can limit the production of a certain process. However, in recent years the fluidized bed processes have been improved with new technologies. In particular, the addition of inert (usually liquefied) hydrocarbons allows one to increase the amount of heat removed from the reactor. These compounds increase the heat capacity of the gas phase and, if injected in liquid form, also evaporate and thus absorb even more heat from the reaction medium efficiently. This is known as a condensed mode operation. In it, one uses compounds that can be liquefied in the recycle condenser, and which are called Induced Condensing Agents (ICA). The use of ICA is extremely important from an industrial point of view. The injection of ICA can have many different physical effects at the level of the growing polymer particles. For instance, adding these compounds can cause changes in solubility and other physical properties, which can facilitate the transport of ethylene and hydrogen to the active sites of the catalysts. It is thus very important that the physical phenomena related to the sorption equilibrium of the monomer(s) and other species from the gas phase to the polymer phase, and their diffusion on the polymer matrix at the active sites should be accounted for. In addition to having an effect on the kinetics, these phenomena can also impact the structure of the polymer molecules and consequently qualify the characteristics of the polymer. Identifying the behavior of these phenomena under process conditions and control variables of the hydrogen/ethylene ratio and the comonomer/ethylene ratio with ICA are central objectives of this study. A series of ethylene homo- and co-polymerizations in the gas phase were carried out using a commercial Ziegler-Natta catalyst in the presence of ICA (propane, n-pentane, and n-hexane). We investigated the effect of temperatures, the partial pressure of ICA, hydrogen, and comonomers on the behavior of the polymerization. It was found that adding ICA significantly increased the reaction rate and average molecular weights at a given temperature. It was also unexpectedly observed that increasing the reactor temperature in the presence of an ICA actually led to a decrease in the overall reaction rate. These results were attributed to the socalled cosolubility effect. In reactions in the presence of different hydrogen concentrations, for an ICA/C2 ratio much larger than the H2/C2 ratio, the effect of ICA on ethylene solubility can counteract the decrease in average molecular weight caused by the presence of hydrogen. The impact of ICA on the rates of copolymerization reactions is more pronounced in the initial stages, losing strength due to the effect of the comonomer. Finally, an evaluation of the kinetics of crystallization under isothermal conditions for mixtures of different ICA:HDPE concentrations showed that the crystallization time is significantly higher for systems rich in ICA than for dry polymer.

Book Some Challenges in Ethylene Polymerization

Download or read book Some Challenges in Ethylene Polymerization written by Dennis Pao-Chang Lo and published by Ann Arbor, Mich. : University Microfilms International. This book was released on 2003 with total page 464 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Heat and Mass Transfer Resistances in Polymerization of Olefins Over Solid Catalysts

Download or read book Heat and Mass Transfer Resistances in Polymerization of Olefins Over Solid Catalysts written by Sigmund Floyd and published by . This book was released on 1986 with total page 554 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Kinetic investigation of different supported catalysts for the polymerization of propylene under industrially relevant conditions

Download or read book Kinetic investigation of different supported catalysts for the polymerization of propylene under industrially relevant conditions written by Joana Kettner and published by Cuvillier Verlag. This book was released on 2019-05-14 with total page 176 pages. Available in PDF, EPUB and Kindle. Book excerpt: Scope of the work is the kinetic investigation of two fourth generation Ziegler-Natta catalysts as well as a supported metallocene catalyst for the polymerization of propylene under industrially relevant conditions and the development of simplified phenomenological kinetic models describing the polymerizations. Therein, the influence of different reaction conditions (temperature, pressure, hydrogen concentration) and, in particular, the effect of prepolymerization on catalyst kinetics as well as on polymer characteristics are studied. The Ziegler-Natta catalysts were investigated under gas-phase conditions in a 5 l horizontal stirred tank reactor operating in semi-batch mode. Both catalysts showed a similar kinetic behavior as well as hydrogen response at the different reaction conditions. Applying a prepolymerization led to an increase in activity at higher reaction temperatures as well as an improved polymer morphology. The impact of prepolymerization is catalyst specific and depends on the catalyst activity reached at main polymerization temperature. The supported metallocene catalyst was studied under bulk conditions in liquid propylene using a special 250 ml reaction calorimeter. A focus was set on procedure development (in-situ and external prepolymerization) with the target of defined prepolymerization conditions and early access to the kinetic profile. Final kinetic measurements were carried out using the developed external prepolymerization procedure. Based on the experimental studies, simplified phenomenological kinetic models are developed for each catalyst type enabling the quantitative description of the polymerization reactions at the different reaction conditions including the effect of prepolymerization. Main hypothesis for the mathematical description of the prepolymerization effect is that particle overheating at the beginning of the polymerization is the major reason for lower activities obtained when no prepolymerization is applied. For particle modeling, a quasi-homogeneous particle model is assumed considering particle growth and particle heat-transfer. As similar kinetic behaviors were observed for both Ziegler-Natta catalysts, the same kinetic model can be used; differences can only be described by the catalyst specific amount of polymerization active component. A similar kinetic model approach is used to describe the bulk polymerization with metallocene catalyst. Differences regarding the different polymerization regime, in particular monomer concentration in the polymer particle, hydrogen concentration in liquid phase, are considered. With the estimated sets of kinetic parameters, average activities and average molecular weights can be calculated as well as activity profiles of the catalysts can be quantitatively described at the different reaction conditions.

Book Polymerization of Ethylene with Supported Early and Late Transition Metal Catalysts

Download or read book Polymerization of Ethylene with Supported Early and Late Transition Metal Catalysts written by Yiyoung Choi and published by . This book was released on 2011 with total page 158 pages. Available in PDF, EPUB and Kindle. Book excerpt: Single-site catalysts revolutionized the polyolefin manufacturing industry and research with their ability to make polymers with uniform microstructural properties. Several of these catalysts are currently used commercially to produce commodity and differentiated-commodity resins. The key to their rapid success and industrial implementation resides in the fact that they can be used without major modifications in the polymerization reactors that previously used heterogeneous Ziegler-Natta and Phillips catalysts. Since most of these industrial processes use slurry or gas-phase reactors, soluble single-site catalysts must be supported on adequate carriers that ensure not only high activity, but also the formation of polymer particles with the proper morphology and bulk densities. Metallocene catalysts have been supported on a variety of carriers, but supporting late transition metal catalysts has not been investigated in detail, despite their very interesting properties such as tolerance to polar comonomers and impurities, activity in the absence of MAO, and the formation of short chain branches by the chain walking mechanism. The research work of this PhD thesis intends to fill this gap, by developing supported late transition metal catalysts with high catalyst activities towards ethylene polymerization and good polymer particle morphology.

Book Comparison of Catalytic Ethylene Polymerization in Slurry and Gas Phase

Download or read book Comparison of Catalytic Ethylene Polymerization in Slurry and Gas Phase written by Majid Daftaribesheli and published by . This book was released on 2009 with total page 162 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Gas Phase Polymerisation of Ethylene Over Cr

Download or read book Gas Phase Polymerisation of Ethylene Over Cr written by Miranda Nomfanelo Kwini and published by . This book was released on 1999 with total page 606 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Effect of Induced Condensing Agents on Ethylene Polymerization in Gas phase Reactors

Download or read book Effect of Induced Condensing Agents on Ethylene Polymerization in Gas phase Reactors written by Amel Ben Mrad and published by . This book was released on 2020 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: The prediction of the impact of induced condensing agents (ICAs) during ethylene polymerization in gas phase reactors is studied. The Sanchez-Lacombe Equation of State (SL EoS) is used to calculate the thermodynamic properties that are important in gas-phase ethylene polymerization, including swelling of the amorphous phase, solubility and diffusion. First, in order to overcome the lack of thermodynamic date for multicomponent systems, a novel approach is proposed for the estimation of the Sanchez-Lacombe interaction parameters. This method is based on combining total solubility measurements with estimates for the compressibility factor of gas mixtures using the Peng-Robinson equation of state. Then, a pressure decay method was developed to estimate the SL interaction parameters for ternary and quaternary (and higher order) systems in order to show the impact of both ICAs and comonomers on ethylene polymerization in gas phase. The quaternary Sanchez-Lacombe model has been validated with experimental data through gravimetric (total solubilities) and pressure decay (partial solubilities) methods. Then, overall diffusivity of ternary and quaternary systems have been measured with the gravimetric method, and fitted to Crank's solution to Fick's law using a two-level (bidisperse) particle representation. Individual solubilities are used to calculate multicomponent diffusivities through Vrentas and Duda model, in order to validate the experimental data. All these thermodynamic data are incorporated into a single particle model. A particle model based on the random pore polymer flow model (RPPFM) has been developed in order to look at the impact of different ICAs on the temperature and concentration gradients throughout the growing polymer particles, as well as the reaction rate. The Sanchez-Lacombe EoS has been used in this model in order to calculate the solubility in multicomponent systems, and allows us to show the impact of the gas phase composition (i.e. ICA, hydrogen) on kinetics and molecular weight distributions. Finally, the thermodynamics of ethylene polymerization in slurry phase has also been studied, since as in gas phase systems, the polymerizing particles will swell in the slurry phase. An experimental study have been performed in order to measure the solubility and the swelling of different diluents (C4-C10) in different polymer types and at different temperatures.

Book Preliminary Studies of Gas phase Ethylene Polymerization on Chromium Oxide Catalyst

Download or read book Preliminary Studies of Gas phase Ethylene Polymerization on Chromium Oxide Catalyst written by Raúl Alberto González-Moreno and published by . This book was released on 1959 with total page 190 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Gas Phase Polymerization of Ethylene

Download or read book Gas Phase Polymerization of Ethylene written by Matthew Colvin Sooter and published by . This book was released on 1971 with total page 86 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Copolymerization of Ethylene 1 octene Over Gallium modified Silica supported Metallocene Catalyst

Download or read book Copolymerization of Ethylene 1 octene Over Gallium modified Silica supported Metallocene Catalyst written by and published by . This book was released on 2008 with total page 192 pages. Available in PDF, EPUB and Kindle. Book excerpt: Nowadays, for polyethylene production, Ziegler-Natta catalysts, metallocene catalysts, and supported metal oxide (Philips process) all are capable of producing linear polyethylene. Metallocene catalysts activated by methylaluminoxane show very high activity in ethylene polymerization. The development of supported metallocenes is crucial for industrial application because it enables their use in gas- and slury-phase processes and prevent reactor-fouling problems. This research proposed the development and improvement of metallocne catalyst, such as the [rac-Et(Ind)2ZrCl2] catalyst system, by using gallium- modified silica support for ethylene/1-octene copolymerization. These studies were divided in two parts. In the first part, in this research, the effect of gallium modification and impregnation method was studied. It was found that an addition of gallium into support can improve activity and the in situ impregnation exhibited higher catalytic activity than the ex situ method. In the second part, the impact of gallium modification on silica-supported metallocene catalyst via in situ impregnation on the different pore sizes of silica was investigated. It was found that the catalytic activity of the large pore silica was lower than the small pore system. All the obtained polymers were characterized by DSC, and 13C NMR to determine the polymer properties and polymer microstructure. All the obtained polymers were characterized by DSC, and 13C NMR to determine the polymer properties and polymer microstructure.