Download or read book Direct Laser Additive Fabrication System with Image Feedback Control written by and published by . This book was released on 2002 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: A closed-loop, feedback-controlled direct laser fabrication system is disclosed. The feedback refers to the actual growth conditions obtained by real-time analysis of thermal radiation images. The resulting system can fabricate components with severalfold improvement in dimensional tolerances and surface finish.

Download or read book Laser Based Additive Manufacturing of Metal Parts written by Linkan Bian and published by CRC Press. This book was released on 2017-08-09 with total page 328 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser-Based Additive Manufacturing (LBAM) technologies, hailed by some as the "third industrial revolution," can increase product performance, while reducing time-to-market and manufacturing costs. This book is a comprehensive look at new technologies in LBAM of metal parts, covering topics such as mechanical properties, microstructural features, thermal behavior and solidification, process parameters, optimization and control, uncertainty quantification, and more. The book is aimed at addressing the needs of a diverse cross-section of engineers and professionals.

Download or read book Laser Metal Deposition Process of Metals Alloys and Composite Materials written by Rasheedat Modupe Mahamood and published by Springer. This book was released on 2017-09-05 with total page 225 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book highlights the industrial potential and explains the physics behind laser metal deposition (LMD) technology. It describes the laser metal deposition (LMD) process with the help of numerous diagrams and photographs of real-world process situations, ranging from the fabrication of parts to the repair of existing products, and includes case studies from current research in this field. Consumer demand is moving away from standardized products to customized ones, and to remain competitive manufacturers require manufacturing processes that are flexible and able to meet consumer demand at low cost and on schedule. Laser metal deposition (LMD) is a promising alternative manufacturing process in this context. This book enables researchers and professionals in industry gain a better understanding of the LMD process, which they can then use in real-world applications. It also helps spur on further innovations.

Download or read book Real time Closed loop Control of Microstructure and Geometry in Laser Materials Processing written by Mohammad Hossein Farshidianfar and published by . This book was released on 2017 with total page 190 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser Materials Processing (LMP) is currently one of the fastest growing technologies of the 21st century. Different categories of this technology such as Laser Additive Manufacturing (LAM) and Laser Heat Treatment (LHT) have now paved the way for more versatile methods of manufacturing that were not possible through conventional manufacturing methods. The localized laser heat source provides advantages such as minimal dilution, minimal distortion, small heat affected zones, and improved localized geometry and quality. However, these advantages come at a price, which is the number of inputs, outputs and process parameters involved that make the LMP a complex process for mainstream manufacturing. Current industrial LMP platforms require an extensive amount of manual tuning and process knowledge in order to achieve high quality production. Nonetheless, because of process sensitivity and lack of automation in LMP machines, the material and mechanical properties of LMP-manufactured products are highly inconsistent. Therefore, to take advantage of the technology's benefits and to establish LMP into the mainstream manufacturing technology, it is highly essential to develop a fully automated closed-loop LMP process that can intelligently control important output characteristics in real-time. In this research, an automated real-time closed-loop process will be studied and developed to simultaneously control two of the most important LMP output properties: (1) microstructure and (2) geometry. A multi-objective thermal-geometry monitoring and control module is developed to enable closed-loop control of microstructure and geometry properties of the LMP process. Geometry features such as clad height of the LAM process are directly monitored through a CCD camera. Geometry control is achieved by direct control of absolute geometrical values in real-time. An infrared thermal image acquisition system is integrated with the CCD-based imaging system to monitor real-time thermal dynamics. Thermal dynamics of the process such as the cooling rate, melt pool temperature, and heating rate are recorded directly in real-time through a specific set of thermal image analyses algorithms. Microstructure control is defined as control of consistency and stability of a desired set of microstructures for specific materials correlated with a set of perceived thermal dynamics and thermal signatures offline. Therefore, by directly controlling the desired set of correlated thermal dynamics in real-time, a consistent controlled microstructure is guaranteed during the process. A complete closed-loop control process is developed by integrating the monitoring system, LMP system and a multi-input-multi-output controller system. LHT and LAM experiments are conducted with thermal monitoring to understand and predict microstructue, hardness and geometry characteristics in real-time. Microstructure features such as martensitic formation and phase transformations are correlated with real-time thermal cooling/heating rates and melt pool temperatures to develop a microstructure prediction method. Important geometry properties such as hardened depth are also correlated with the thermal dynamics to identify a suitable feedback signal for closed-loop control of the depth, which cannot be monitored by a CCD camera. Thermal patterns are identified for online control of the hardness during single-track and multi-track LHT and LAM processes. Furthermore, an accurate and computationally efficient thermal dynamics model is developed and validated for the LHT and LAM processes for real-time estimation of the thermal dynamics of the process with limited information of the thermal boundaries. The dynamic model is integrated into a state observer feedback control system to provide model-based closed-loop control of the thermal dynamics. The intelligent closed-loop process is evaluated for different case studies of single-track and multi-track laser heat treatment and laser additive manufacturing. The real-time control of microstructure and hardness is achieved in the LHT process through a closed-loop control of the peak temperature. State observer feedback control of the peak temperature is also evaluated for the LHT process. Single-input-single-output control of the clad height and cooling rate are also incorporated for individual real-time control of the microstructure and geometry. Finally, an integrated microstructure and geometry control of the LAM process is constructed and tested for single-track and multi-track LAM depositions, to provide consistent material properties with controlled clad height. As a result of the closed-loop multi-input-multi-output control, the consistency and quality of the LMP manufacturing processes have increased significantly. The controller is capable of eliminating the effect of process and environmental disturbances such as irregular workpiece geometries or undesired heat accumulations. As a result, the developed closed-loop system significantly reduces the extensive amount of time and effort required for manual tuning of LMP setups, and automatically adjusts the process inputs to achieve the desired material and geometry properties. In addition, it also provides an essential tool for obtaining in-process knowledge of the LMP manufacturing process.

Download or read book Laser Additive Manufacturing of High Performance Materials written by Dongdong Gu and published by Springer. This book was released on 2015-04-21 with total page 322 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book entitled “Laser Additive Manufacturing of High-Performance Materials” covers the specific aspects of laser additive manufacturing of high-performance new materials components based on an unconventional materials incremental manufacturing philosophy, in terms of materials design and preparation, process control and optimization and theories of physical and chemical metallurgy. This book describes the capabilities and characteristics of the development of new metallic materials components by laser additive manufacturing process, including nanostructured materials, in situ composite materials, particle reinforced metal matrix composites, etc. The topics presented in this book, similar as laser additive manufacturing technology itself, show a significant interdisciplinary feature, integrating laser technology, materials science, metallurgical engineering and mechanical engineering. This is a book for researchers, students, practicing engineers and manufacturing industry professionals interested in laser additive manufacturing and laser materials processing. Dongdong Gu is a Professor at College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics (NUAA), PR China.

Download or read book Manufacturing Techniques for Materials written by T.S. Srivatsan and published by CRC Press. This book was released on 2018-04-09 with total page 1091 pages. Available in PDF, EPUB and Kindle. Book excerpt: Manufacturing Techniques for Materials: Engineering and Engineered provides a cohesive and comprehensive overview of the following: (i) prevailing and emerging trends, (ii) emerging developments and related technology, and (iii) potential for the commercialization of techniques specific to manufacturing of materials. The first half of the book provides the interested reader with detailed chapters specific to the manufacturing of emerging materials, such as additive manufacturing, with a valued emphasis on the science, technology, and potentially viable practices specific to the manufacturing technique used. This section also attempts to discuss in a lucid and easily understandable manner the specific advantages and limitations of each technique and goes on to highlight all of the potentially viable and emerging technological applications. The second half of this archival volume focuses on a wide spectrum of conventional techniques currently available and being used in the manufacturing of both materials and resultant products. Manufacturing Techniques for Materials is an invaluable tool for a cross-section of readers including engineers, researchers, technologists, students at both the graduate level and undergraduate level, and even entrepreneurs.

Download or read book Theory and Practice of Additive Manufacturing written by Tuhin Mukherjee and published by John Wiley & Sons. This book was released on 2023-09-26 with total page 453 pages. Available in PDF, EPUB and Kindle. Book excerpt: Theory and Practice of Additive Manufacturing Discover the ins and outs of additive manufacturing in this student-friendly textbook Also known as 3D printing, additive manufacturing is a process by which layers of material are added to create three-dimensional objects guided by a digital model. It has revolutionized the design and manufacture of customized products, facilitating the rapid, flexible production of a huge range of goods. It promises to revolutionize manufacturing engineering, shorten industrial supply chains, and more. Theory and Practice of Additive Manufacturing provides the first introduction to this subject designed specifically for students. Balancing the underlying theories behind additive manufacturing with concrete applications, it guides readers through basic processes, essential tools and materials, and more. The result is ideal for readers looking to bring additive manufacturing to bear on engineering or industry careers of almost any kind. Theory and Practice of Additive Manufacturing features: Over 100 worked-out example problems Detailed discussion of the emerging digital tools including mechanistic modeling, machine learning, and more Commitment to pedagogy and reinforcement geared toward student learning outcomes Theory and Practice of Additive Manufacturing is ideal for undergraduate and graduate students and instructors in introductory additive manufacturing courses, as well as practicing engineers and researchers working in industries that use additive manufacturing technologies, including aerospace, automotive, and consumer goods.

Download or read book Additive Manufacturing written by T.S. Srivatsan and published by CRC Press. This book was released on 2015-09-25 with total page 448 pages. Available in PDF, EPUB and Kindle. Book excerpt: Get Ready for the Future of Additive ManufacturingAdditive Manufacturing: Innovations, Advances, and Applications explores the emerging field of additive manufacturing (AM)-the use of 3D printing to make prototype parts on demand. Often referred to as the third industrial revolution, AM offers many advantages over traditional manufacturing. This pr

Download or read book Additive Manufacturing written by M. Manjaiah and published by Woodhead Publishing. This book was released on 2021-07-17 with total page 325 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive Manufacturing: A Tool for Industrial Revolution 4.0 explores the latest developments, underlying mechanisms, challenges and opportunities for 3D printing in a digital manufacturing environment. It uses an international panel of experts to explain how additive manufacturing processes have been successfully integrated with industry 4.0 technologies for increased technical capabilities, efficiency, flexibility and sustainability. The full manufacturing product cycle is addressed, including design, materials, mechanical properties, and measurement. Future directions for this important technological intersection are also explored. This book will interest researchers and industrial professionals in industrial engineering, digital manufacturing, advanced manufacturing, data science applications, and computer engineering. - Addresses a wide range of additive manufacturing technology, including processes, controls and operation - Explains many new and sustainable additive manufacturing methods - Provides detailed descriptions on how to modernize and optimize conventional additive manufacturing methodologies in order to take full advantage of synergies with industry 4.0

Download or read book Laser Additive Manufacturing written by Milan Brandt and published by Woodhead Publishing. This book was released on 2016-09-01 with total page 500 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. Provides a comprehensive one-volume overview of advances in laser additive manufacturing Presents detailed coverage of the latest techniques used for laser additive manufacturing Reviews both established and emerging areas of application

Download or read book Feedback Systems written by Karl Johan Åström and published by Princeton University Press. This book was released on 2021-02-02 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The essential introduction to the principles and applications of feedback systems—now fully revised and expanded This textbook covers the mathematics needed to model, analyze, and design feedback systems. Now more user-friendly than ever, this revised and expanded edition of Feedback Systems is a one-volume resource for students and researchers in mathematics and engineering. It has applications across a range of disciplines that utilize feedback in physical, biological, information, and economic systems. Karl Åström and Richard Murray use techniques from physics, computer science, and operations research to introduce control-oriented modeling. They begin with state space tools for analysis and design, including stability of solutions, Lyapunov functions, reachability, state feedback observability, and estimators. The matrix exponential plays a central role in the analysis of linear control systems, allowing a concise development of many of the key concepts for this class of models. Åström and Murray then develop and explain tools in the frequency domain, including transfer functions, Nyquist analysis, PID control, frequency domain design, and robustness. Features a new chapter on design principles and tools, illustrating the types of problems that can be solved using feedback Includes a new chapter on fundamental limits and new material on the Routh-Hurwitz criterion and root locus plots Provides exercises at the end of every chapter Comes with an electronic solutions manual An ideal textbook for undergraduate and graduate students Indispensable for researchers seeking a self-contained resource on control theory

Download or read book Advanced Manufacturing Technologies written by Gopal Prasad Sinha and published by Allied Publishers. This book was released on 2007 with total page 732 pages. Available in PDF, EPUB and Kindle. Book excerpt: Contributed papers presented at the conference organized by Central Mechanical Engineering Research Institute.

Download or read book Additive Manufacturing Handbook written by Adedeji B. Badiru and published by CRC Press. This book was released on 2017-05-19 with total page 937 pages. Available in PDF, EPUB and Kindle. Book excerpt: Theoretical and practical interests in additive manufacturing (3D printing) are growing rapidly. Engineers and engineering companies now use 3D printing to make prototypes of products before going for full production. In an educational setting faculty, researchers, and students leverage 3D printing to enhance project-related products. Additive Manufacturing Handbook focuses on product design for the defense industry, which affects virtually every other industry. Thus, the handbook provides a wide range of benefits to all segments of business, industry, and government. Manufacturing has undergone a major advancement and technology shift in recent years.

Download or read book Mechatronic Design and Feedback Control for Quality assured Laser Powder Bed Fusion Additive Manufacturing written by Tianyu Jiang and published by . This book was released on 2021 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Despite continuous technological enhancements and emerging applications of laser powder bed fusion (LPBF) additive manufacturing, the lack of repeatability and stability still represents a barrier to industrial breakthrough. This dissertation developed new mechatronic design of process monitoring and capabilities of robust control to reduce process variation and ensure part quality. By building a sensor-rich feedback-centric LPBF platform, this study enables access to crucial process signatures (e.g., powder bed temperature, melting pool image) and manipulation of various process parameters (e.g., heater power, scan velocity) to provide the opportunity for model-based controls. Leveraging the established mechatronic design, we investigated control algorithms and data interpretation frameworks for attenuating mechanical vibrations, thermal transfer fluctuations, and laser-material interaction imperfections. Specifically:We introduced a model-inverse free local loop shaping control for disturbance rejection in the laser scanning process. We proposed and verified filter designs for attenuating both narrow- and broad-band vibrations in the position output of the scanner, leading to higher accuracy of part geometry. We proposed a model-based multi-zone heating control algorithm for minimizing the powder bed temperature deviation in the presence of part-geometry induced cross-layer thermal disturbance, leading to a more homogeneous part mechanical property. We created an image analytics framework for defect identification, part quality evaluation, and process signature filtering, which paves the road towards online implementable laser-material interaction control.

Download or read book Additive Manufacturing of Titanium Alloys written by Bhaskar Dutta and published by Butterworth-Heinemann. This book was released on 2016-06-17 with total page 96 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive Manufacturing of Titanium Alloys: State of the Art, Challenges and Opportunities provides alternative methods to the conventional approach for the fabrication of the majority of titanium components produced via the cast and wrought technique, a process which involves a considerable amount of expensive machining. In contrast, the Additive Manufacturing (AM) approach allows very close to final part configuration to be directly fabricated minimizing machining cost, while achieving mechanical properties at least at cast and wrought levels. In addition, the book offers the benefit of significant savings through better material utilization for parts with high buy-to-fly ratios (ratio of initial stock mass to final part mass before and after manufacturing). As titanium additive manufacturing has attracted considerable attention from both academicians and technologists, and has already led to many applications in aerospace and terrestrial systems, as well as in the medical industry, this book explores the unique shape making capabilities and attractive mechanical properties which make titanium an ideal material for the additive manufacturing industry. - Includes coverage of the fundamentals of microstructural evolution in titanium alloys - Introduces readers to the various Additive Manufacturing Technologies, such as Powder Bed Fusion (PBF) and Directed Energy Deposition (DED) - Looks at the future of Titanium Additive Manufacturing - Provides a complete review of the science, technology, and applications of Titanium Additive Manufacturing (AM)

Download or read book Virtual and Rapid Manufacturing written by Ljubomir Tanchev and published by CRC Press. This book was released on 2007-09-17 with total page 866 pages. Available in PDF, EPUB and Kindle. Book excerpt: Collection of 120 peer-reviewed papers that were presented at the 3rd International Conference on Advanced Research in Virtual and Rapid Prototyping, held in Leiria, Portugal in September 2007. Essential reading for all those working on V&RP, focused on inducing increased collaboration between industry and academia. In addition to key

Download or read book Additive Manufacturing Technologies written by Ian Gibson and published by Springer. This book was released on 2014-11-26 with total page 509 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book covers in detail the various aspects of joining materials to form parts. A conceptual overview of rapid prototyping and layered manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Unusual and emerging applications such as micro-scale manufacturing, medical applications, aerospace, and rapid manufacturing are also discussed. This book provides a comprehensive overview of rapid prototyping technologies as well as support technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. This book also: Reflects recent developments and trends and adheres to the ASTM, SI, and other standards Includes chapters on automotive technology, aerospace technology and low-cost AM technologies Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered