Download or read book Design of Dynamic Cellular Manufacturing Systems written by Mirko M. Bajic and published by . This book was released on 2001 with total page 556 pages. Available in PDF, EPUB and Kindle. Book excerpt: An analytical approach to the integrated problems of designing the dynamic cellular manufacturing systems layout concurrently with its material flow (handling) requirements, in such a manner that minimises the material handling within the system. The proposed strategy encourages the design of a dynamic layout to identify simultaneously the machine groups, economical machine distribution, and intracell and intercell layouts.

Download or read book An Integrated Approach in the Design of Cellular Manufacturing Systems for Dynamic Production Requirements written by Fantahun Melaku Defersha and published by . This book was released on 2006 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Design and Configuration of Sustainable Dynamic Cellular Manufacturing Systems written by Farzad Niakan and published by . This book was released on 2019 with total page 150 pages. Available in PDF, EPUB and Kindle. Book excerpt: The most recent revolution in industry (Industrial Revolution 4.0) requires increased flexibility, agility and efficiency in the use of production equipment. Dynamic Cellular Manufacturing System (DCMS) is one of the best production systems to meet such requirements. In addition, the increasing importance of sustainable development forces manufacturers and managers to take account of the environmental and social issues in the design and configuration of manufacturing systems. This thesis focuses on the sustainable configuration of DCMS by proposing three mathematical models. The main challenge of this study is to (i) choose appropriate social and environmental criteria, (ii) integrate them in mathematical models, and (iii) study the impact of these criteria on DCMS. The first model is bi-objective in order to make a trade-off between some social (job opportunity, potential machine hazards, etc.) and economic (various costs related to cell formation) criteria. To get closer to real-life situations, some parameters such as demand, machine-related costs and time capacity of the machines are considered as uncertain. To solve this problem, a robust optimization method is applied to cope with this uncertainty. In the second model, all dimensions of sustainable development are taken into account in a new bi-objective mathematical model. The first objective function models economic criteria (costs) and the second one environmental aspects (production waste), while social issues (mainly Daily Noise Dosage because of computational complexity) are modeled as constraints. Due to the NP-hardness of the problem, a new innovative approach called NSGA II-MOSA is proposed. The last model has three objective functions, one for each dimension of the sustainable development: environmental, social and economic. In order to be close to real life, some parameters of the model are expressed in terms of fuzzy value. We propose a hybridized possibilistic method to deal with uncertainty and an interactive fuzzy approach is considered to solve an auxiliary crisp multi-objective model in order to find trade-off solutions. Finally, the last part of the thesis studies the possibility to apply the three proposed models to the industry thanks to an easier method. A novel optimization-simulation approach is introduced to deal with the configuration of DCMS: (i) the optimization phase operates as scenario fraction method in order to reduce the number of alternative configurations by focusing on strategic and tactical levels; (ii) next, a simulation tool investigates the operational level by studying the performance of each alternative and the interaction between several components of the cells.

Download or read book Cellular Manufacturing Systems written by Gürsel A. Süer and published by . This book was released on 2017-12 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: The chapters included in this book represent the work from the US, Canada, Japan, China, India, Iran, Netherlands, Turkey, Slovakia, and Portugal. The book attempts to cover the cellular manufacturing area from various angles. In terms of solution techniques, different approaches such as heuristics, mathematical models, networks models, genetic algorithm approaches, artificial neural networks, knowledge-based algorithms, a space search algorithm, simulated annealing, fuzzy concepts, analytic hierarchy processes and simulation are included in the book. As for performance measures, most chapters target a single objective whereas some others cover multiple objectives. In terms of the complexity of the problems, the authors divide them into simpler single phase problems versus more complex problems that require multiple-phase solutions. Most of the chapters discuss deterministic problems. On the other hand, a few of the chapters focus on stochastic cases. There are many new concepts and solution approaches covered in this book. The details of the material coverage is listed in the following paragraphs. The book starts with the evolution of cellular manufacturing. In terms of design-related issues, it covers the application of math modeling for cell formation, family and subfamily formation, production system selection, formation and evaluation of design alternatives, machine layout, dynamic cells, virtual cells, cell formation considering alternative routes, remainder cells, cell formation with product of life cycle considerations, demand-variability based cell formation, layered cellular design, assembly cells and a recent Japanese proposition called SERU cells. All types of cells, namely labor-intensive cells, machine-intensive cells and robotic cells are covered in the book. In terms of operational and control issues, human skills, manpower allocation, cell size determination, dispatching rules, parallel machine scheduling, flowshop scheduling, re-entrant flowshop scheduling, flexible job shop scheduling, assembly line balancing, process planning and scheduling, multiple-resource scheduling, cell loading and cell scheduling, synchronized flow, planning concepts such as period batch control, polka, Kanban, conwip and more are discussed. Cases studies include electromechanical assembly, bicycle manufacturing, igniter assembly system, jewelry manufacturing and semi-conductor industry. We believe that this book will be of value to students, researchers, academicians and practitioners.

Download or read book Planning Design and Analysis of Cellular Manufacturing Systems written by A.K. Kamrani and published by Newnes. This book was released on 1995-04-11 with total page 401 pages. Available in PDF, EPUB and Kindle. Book excerpt: Leading researchers in the field of cellular manufacturing systems from academia and industry have contributed to this volume. The book aims to report the latest developments and address the central issues in the design and implementation of cellular manufacturing systems. Cellular Manufacturing (CM) is one of the major concepts used in the design of flexible manufacturing systems. CM, also known as group production or family programming, can be described as a manufacturing technique that produces families of parts within a single line or cell of machines. The first part of the book describes various techniques for design and modeling of cellular manufacturing systems. The second part is concerned with performance measure and analysis, followed by a section which presents the applications of artifical intelligence and computer tools in cellular manufacturing systems.

Download or read book Design of Cellular Manufacturing Systems for Dynamic and Uncertain Production Requirements with Presence of Routing Flexibility written by Anan Mungwattana and published by . This book was released on 2000 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book A Mathematical Approach to the Design of Cellular Manufacturing System Considering Dynamic Production Planning and Worker Assignments written by Tariq Aljuneidi and published by . This book was released on 2013 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Cellular Manufacturing Systems written by N. Singh and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 287 pages. Available in PDF, EPUB and Kindle. Book excerpt: Batch manufactcring is a dominant manufacturing activity in the world, generating a great deal of industrial output. In the coming years, we are going to witness an era of mass customization of products. The major problems in batch manufacturing are a high level of product variety and small manufacturing lot sizes. The product variations present design engineers with the problem of designing many different parts. The decisions made in the design stage significantly affect manufacturing cost, quality and delivery lead times. The impacts of these product variations in manufacturing are high investment in equipment, high tooling costs, complex scheduling and loading, lengthy setup time and costs, excessive scrap and high quality control costs. However, to compete in a global market, it is essential to improve the productivity in small batch manufacturing industries. For this purpose, some innovative methods are needed to reduce product cost, lead time and enhance product quality to help increase market share and profitability. What is also needed is a higher level of integration of the design and manufacturing activities in a company. Group technology provides such a link between design and manufacturing. The adoption of group technology concepts, which allow for small batch production to gain economic advantages similar to mass production while retaining the flexibility of job shop methods, will help address some of the problems.

Download or read book Handbook of Cellular Manufacturing Systems written by Shahrukh A. Irani and published by John Wiley & Sons. This book was released on 1999-04-15 with total page 784 pages. Available in PDF, EPUB and Kindle. Book excerpt: Cellular manufacturing (CM) is the grouping of similar products for manufacture in discrete multi-machine cells. It has been proven to yield faster production cycles, lower in-process inventory levels, and enhanced product quality. Pioneered on a large scale by Russian, British, and German manufacturers, interest in CM methods has grown steadily over the past decade. However, there continues to be a dearth of practical guides for industrial engineers and production managers interested in implementing CM techniques in their plants. Bringing together contributions by an international team of CM experts, the Handbook of Cellular Manufacturing Systems bridges this gap in the engineering literature.

Download or read book Batch Production Using Dynamic Cellular Manufacturing Systems written by Vijay Raghavan Kannan and published by . This book was released on 1993 with total page 442 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Group Technology and Cellular Manufacturing written by Nallan C. Suresh and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 560 pages. Available in PDF, EPUB and Kindle. Book excerpt: Group Technology and Cellular Manufacturing (GT/CM) have been widely-researched areas in the past 15 years and much progress has been made in all branches of GT/CM. Resulting from this research activity has been a proliferation of techniques for part-machine grouping, engineering data bases, expert system-based design methods for identifying part families, new analytical and simulation tools for evaluating performance of cells, new types of cell incorporating robotics and flexible automation, team-based approaches for organizing the work force and much more; however, the field lacks a careful compilation of this research and its outcomes. The editors of this book have commissioned leading researchers and implementers to prepare specific treatments of topics for their special areas of expertise in this broad-based philosophy of manufacturing. The editors have sought to be global both in coverage of topic matters and contributors. Group Technology and Cellular Manufacturing addresses the needs and interests of three groups of individuals in the manufacturing field: academic researchers, industry practitioners, and students. (1) The book provides an up-to-date perspective, incorporating the advances made in GT/CM during the past 15 years. As a natural extension to this research, it synthesizes the latest industry practices and outcomes to guide research to greater real-world relevance. (2) The book makes clear the foundations of GT/CM from the core elements of new developments which are aimed at reducing developmental and manufacturing lead times, costs, and at improving business quality and performance. (3) Finally, the book can be used as a textbook for graduate students in engineering and management for studying the field of Group Technology and Cellular Manufacturing.

Download or read book DYNAMIC PROD SCHEDULING IN VIR written by Jun Ma and published by Open Dissertation Press. This book was released on 2017-01-26 with total page 318 pages. Available in PDF, EPUB and Kindle. Book excerpt: This dissertation, "Dynamic Production Scheduling in Virtual Cellular Manufacturing Systems" by 马俊, Jun, Ma, was obtained from The University of Hong Kong (Pokfulam, Hong Kong) and is being sold pursuant to Creative Commons: Attribution 3.0 Hong Kong License. The content of this dissertation has not been altered in any way. We have altered the formatting in order to facilitate the ease of printing and reading of the dissertation. All rights not granted by the above license are retained by the author. Abstract: Manufacturing companies must constantly improve productivity to respond to dynamic changes in customer demand in order to maintain their competitiveness and marketshares. This requires manufacturers to adopt more efficient methodologies to design and control their manufacturing systems. In recent decades, virtual cellular manufacturing (VCM), as an advanced manufacturing concept, has attracted increasing attention in the research community, because traditional cellular manufacturing is inadequate when operating in a highly dynamic manufacturing environment. Virtual cellular manufacturing temporarily and dynamically groups production resources to form virtual cells according to production requirements, thus enjoying high production efficiency and flexibility simultaneously. The objective of this research is to develop cost-effective methodologies for manufacturing cell formation and production scheduling in virtual cellular manufacturing systems (VCMSs), operating in single-period/multi-period, and dynamic manufacturing environments. In this research, two mathematical models are developed to describe the characteristics of VCMSs operating under a single-period and a multi-period manufacturing environment respectively. These models aim to develop production schedules to minimize the total manufacturing cost incurred in manufacturing products for the entire planning horizon, taking into consideration many practical constraints such as workforce requirements, effective capacities of production resources, and delivery due dates of orders. In the multi-period case, worker training is also considered and factors affecting worker training are analyzed in detail. This research also develops a novel hybrid algorithm to solve complex production scheduling problems optimally for VCMSs. The hybrid algorithm is based on the techniques of discrete particle swarm optimization, ant colony system and constraint programming. Its framework is discrete particle swarm optimization which can locate good production schedules quickly. To prevent the optimization process being trapped into a local optimum, concepts of ant colony system and constraint programming are incorporated into the framework to greatly enhance the exploration and exploitation of the solution space, thus ensuring better quality production schedules. Sensitivity analyses of the key parameters of the hybrid algorithm are also conducted in detail to provide a theoretical foundation which shows that the developed hybrid algorithm is indeed an excellent optimization tool for production scheduling in VCMSs. In practice, the occurrence of unpredictable events such as breakdown of machines, change in the status of orders and absenteeism of workers will make the current production schedule infeasible. A new feasible production schedule may therefore need to be generated rapidly to ensure smooth manufacturing operations. This research develops several cost-effective production rescheduling strategies for VCMSs operating under different dynamic manufacturing environments. These strategies facilitates the determination of when-to and how-to take rescheduling actions. To further enhance the performance of such strategies in generating new production schedules, especially for large-scale manufacturing systems, a parallel approach is established to implement the developed hybrid algorithm on GPU with compute unified device architecture. The convergence charact

Download or read book OPERATION LEVEL SEQUENCE DEPENDENT SETUP TIME REDUCTION IN DYNAMIC CELLULAR MANUFACTURING SYSTEMS written by Shahram Sharifi and published by . This book was released on 2012 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Genetic Algorithms and Engineering Design written by Mitsuo Gen and published by John Wiley & Sons. This book was released on 1997-01-21 with total page 436 pages. Available in PDF, EPUB and Kindle. Book excerpt: The last few years have seen important advances in the use ofgenetic algorithms to address challenging optimization problems inindustrial engineering. Genetic Algorithms and Engineering Designis the only book to cover the most recent technologies and theirapplication to manufacturing, presenting a comprehensive and fullyup-to-date treatment of genetic algorithms in industrialengineering and operations research. Beginning with a tutorial on genetic algorithm fundamentals andtheir use in solving constrained and combinatorial optimizationproblems, the book applies these techniques to problems in specificareas--sequencing, scheduling and production plans, transportationand vehicle routing, facility layout, location-allocation, andmore. Each topic features a clearly written problem description,mathematical model, and summary of conventional heuristicalgorithms. All algorithms are explained in intuitive, rather thanhighly-technical, language and are reinforced with illustrativefigures and numerical examples. Written by two internationally acknowledged experts in the field,Genetic Algorithms and Engineering Design features originalmaterial on the foundation and application of genetic algorithms,and also standardizes the terms and symbols used in othersources--making this complex subject truly accessible to thebeginner as well as to the more advanced reader. Ideal for both self-study and classroom use, this self-containedreference provides indispensable state-of-the-art guidance toprofessionals and students working in industrial engineering,management science, operations research, computer science, andartificial intelligence. The only comprehensive, state-of-the-arttreatment available on the use of genetic algorithms in industrialengineering and operations research . . . Written by internationally recognized experts in the field ofgenetic algorithms and artificial intelligence, Genetic Algorithmsand Engineering Design provides total coverage of currenttechnologies and their application to manufacturing systems.Incorporating original material on the foundation and applicationof genetic algorithms, this unique resource also standardizes theterms and symbols used in other sources--making this complexsubject truly accessible to students as well as experiencedprofessionals. Designed for clarity and ease of use, thisself-contained reference: * Provides a comprehensive survey of selection strategies, penaltytechniques, and genetic operators used for constrained andcombinatorial optimization problems * Shows how to use genetic algorithms to make production schedules,solve facility/location problems, make transportation/vehiclerouting plans, enhance system reliability, and much more * Contains detailed numerical examples, plus more than 160auxiliary figures to make solution procedures transparent andunderstandable

Download or read book MULTI COMMODITY NETWORK FLOW BASED APPROACH TO THE DYNAMIC CELL FORMATION PROBLEM written by Salah Elaskari and published by . This book was released on 2014 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Comprehensive Models and Solution Procedures for Integrated Cellular Manufacturing Systems Design written by Steve Ah kioon and published by . This book was released on 2007 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Cellular manufacturing (CM) has emerged because of the need for manufacturing organizations to supply products that require more customization and that have shorter product life cycles and times to market. This shift from mass production to demands for mid-volume and mid-variety product mixes has shown that traditional manufacturing systems relying on functional or line layouts are not efficient and flexible enough. CM is an alternate manufacturing system combining the high throughput rates of line layouts with the flexibility offered by functional layouts (job shops). The benefits include reduced set-up times, material handling, in-process inventory, better product quality and market response time. The benefits of CM can only be achieved by sufficiently incorporating the real-life structural and operational features of a manufacturing plant when creating the cellular layout. This research presents two integrated CM models, with an extensive coverage of important manufacturing structural and operational features. The first CM model is initially formulated as a mixed integer non-linear program that incorporates multi-period production planning and dynamic system reconfiguration with deterministic production requirements. It consists of alternate process routings, the operation sequence of parts, machine duplication, machine procurement and machine capacity. Preliminary computational experiments show that only small-scale problems can be solved using the developed mixed integer non-linear program. This warrants the linearization procedures that are proposed to convert it into a linearized mixed integer programming formulation so as to solve problems of larger scale. This linearized mixed integer program is first solved using an exact solution (ES) procedure through the simplex-based branch and cut procedure of CPLEX software. Computational results are presented by solving some small-scale to large-scale numerical examples, extracted from existing literature. Although small to medium-sized problems can be solved using ES, larger ones (representing real-life sized problems) cannot be solved within reasonable computational times. A tabu search meta-heuristic is, therefore, developed to solve this mixed integer linear program. The results show that the tabu search procedure generates good quality solutions for real-life size problems within acceptable computational times. The second model addresses the same attributes as the first one but an important extension is the introduction of routing flexibility in the system by the formation of additional alternate part process routings, called contingency routings . In addition to the alternate main process routings being created for each part type, the model forms contingency routings, which serve as backups so as to effectively address the reality of part process routing disruptions, thus allowing the cellular manufacturing system to operate in a continuous manner even in the event of any breakdowns. This enhanced model is formulated as a mixed integer linear program and is then solved using the simplex-based branch and cut procedure of CPLEX (ES). The results show that the contingency and main routings can be formed simultaneously, thus bringing enhanced system and routing flexibility. The trade-off between the increased system flexibility obtained versus the additional cost to be incurred through the formation of contingency routings for all parts is discussed by comparing the solutions obtained from the model without routing flexibility and the one with routing flexibility. It is found that the enhanced system flexibility enabled by contingency routings offsets the additional system investment costs. Keywords : integrated cellular manufacturing systems design, mixed integer programming, linearization procedures, simplex-based branch and cut procedure, tabu search, routing flexibility, contingency routings, enhanced CM system flexibility.

Download or read book Cellular Manufacturing Systems written by N. Singh and published by Springer. This book was released on 2011-09-30 with total page 278 pages. Available in PDF, EPUB and Kindle. Book excerpt: Batch manufactcring is a dominant manufacturing activity in the world, generating a great deal of industrial output. In the coming years, we are going to witness an era of mass customization of products. The major problems in batch manufacturing are a high level of product variety and small manufacturing lot sizes. The product variations present design engineers with the problem of designing many different parts. The decisions made in the design stage significantly affect manufacturing cost, quality and delivery lead times. The impacts of these product variations in manufacturing are high investment in equipment, high tooling costs, complex scheduling and loading, lengthy setup time and costs, excessive scrap and high quality control costs. However, to compete in a global market, it is essential to improve the productivity in small batch manufacturing industries. For this purpose, some innovative methods are needed to reduce product cost, lead time and enhance product quality to help increase market share and profitability. What is also needed is a higher level of integration of the design and manufacturing activities in a company. Group technology provides such a link between design and manufacturing. The adoption of group technology concepts, which allow for small batch production to gain economic advantages similar to mass production while retaining the flexibility of job shop methods, will help address some of the problems.