Download or read book Design and Development of Metal Forming Processes and Products Aided by Finite Element Simulation written by Ming Wang Fu and published by Springer. This book was released on 2016-10-22 with total page 246 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents state-of-the-art research on forming processes and formed metal product development aided by the Finite Element Method (FEM). Using extensive and informative illustrations, tables and photographs, it systematically presents real-life case studies and established findings regarding various forming processes and methods aided by FEM simulation, and addresses various issues related to metal formed part design, process determination, die design and die service life analysis and prolongation, as well as product quality assurance and improvement. Metal forming has been widely used in many industries. This traditional manufacturing process, however, has long been linked to many years of apprenticeship and skilled craftsmanship, and its conventional design and development paradigm appeared to involve more know-how and trial-and-error than in-depth scientific calculation, analysis and simulation. The design paradigm for forming processes and metal formed product development thus cannot meet the current demands for short development lead-times, low production costs and high product quality. With the advent of numerical simulation technologies, the design and development of forming processes and metal formed products are carried out with the aid of FEM simulation, allowing all the potential design spaces to be identified and evaluated, and the best design to ultimately be determined and implemented. Such a design and development paradigm aims at ensuring “designing right the first time” and reducing the need for trial-and-error in the workshop. This book provides postgraduates, manufacturing engineers and professionals in this field with an in-depth understanding of the design process and sufficient knowledge to support metal formed part design, forming process determination, tooling design, and product quality assurance and control via FEM simulation. “/p>
Download or read book Metal Forming and the Finite Element Method written by the late Shiro Kobayashi and published by Oxford University Press. This book was released on 1989-03-09 with total page 398 pages. Available in PDF, EPUB and Kindle. Book excerpt: The application of computer-aided design and manufacturing techniques is becoming essential in modern metal-forming technology. Thus process modeling for the determination of deformation mechanics has been a major concern in research . In light of these developments, the finite element method--a technique by which an object is decomposed into pieces and treated as isolated, interacting sections--has steadily assumed increased importance. This volume addresses advances in modern metal-forming technology, computer-aided design and engineering, and the finite element method.
Download or read book Metal Forming written by Chris V. Nielsen and published by Academic Press. This book was released on 2021-02-12 with total page 430 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal Forming: Formability, Simulation, and Tool Design focuses on metal formability, finite element modeling, and tool design, providing readers with an integrated overview of the theory, experimentation and practice of metal forming. The book includes formability and finite element topics, including insights on plastic instability, necking, nucleation and coalescence of voids. Chapters discuss the finite element method, including its accuracy, reliability and validity and finite element flow formulation, helping readers understand finite element formulations, iterative solution methods, friction and contact between objects, and other factors. The book's final sections discuss tool design for cold, warm and hot forming processes. Examples of tools, design guidelines, and information related to tool materials, lubricants, finishes, and tool failure are included as well. Provides fundamental, integrated knowledge on metal formability, finite element topics and tool design Outlines user perspectives on accuracy, reliability and validity of finite element modeling Discusses examples of tools, their design guidelines, tool lubricants, and tool failure Considers the role played by stress triaxiality and shear and introduces uncoupled ductile damage criteria Includes applications, worked examples and detailed techniques
Download or read book Modeling of Metal Forming and Machining Processes written by Prakash Mahadeo Dixit and published by Springer Science & Business Media. This book was released on 2008-05-14 with total page 599 pages. Available in PDF, EPUB and Kindle. Book excerpt: Written by authorities in the subject, this book provides a complete treatment of metal forming and machining by using the computational techniques FEM, fuzzy set theory and neural networks as modelling tools. The algorithms and solved examples included make this book of value to postgraduates, senior undergraduates, and lecturers and researchers in these fields. Research and development engineers and consultants for the manufacturing industry will also find it of use.
Download or read book Sheet Metal Meso and Microforming and Their Industrial Applications written by Xin Min Lai and published by CRC Press. This book was released on 2018-08-06 with total page 294 pages. Available in PDF, EPUB and Kindle. Book excerpt: The book presents a compilation of research on meso/microforming processes, and offers systematic and holistic knowledge for the physical realization of developed processes. It discusses practical applications in fabrication of meso/microscale metallic sheet-metal parts via sheet-metal meso/microforming. In addition, the book provides extensive and informative illustrations, tables, case studies, photos and figures to convey knowledge of sheet-metal meso/microforming for fabrication of meso/microscale sheet-metal products in an illustrated manner. Key Features • Presents complete analysis and discussion of micro sheet metal forming processes • Guides reader across the mechanics, failures, prediction of failures and tooling and prospective applications • Discusses definitions of multi-scaled metal forming, sheet-metal meso/microforming and the challenges in such domains • Includes meso/micro-scaled sheet-metal parts design from a micro-manufacturability perspective, process determination, tooling design, product quality analysis, insurance and control • Covers industrial application and examples
Download or read book Material Forming Processes written by Bouchaib Radi and published by John Wiley & Sons. This book was released on 2016-10-03 with total page 272 pages. Available in PDF, EPUB and Kindle. Book excerpt: Manufacturing industries strive to improve the quality and reliability of their products, while simultaneously reducing production costs. To do this, modernized work tools must be produced; this will enable a reduction in the duration of the product development cycle, optimization of product development procedures, and ultimately improvement in the productivity of design and manufacturing phases. Numerical simulations of forming processes are used to this end, and in this book various methods and models for forming processes (including stamping, hydroforming and additive manufacturing) are presented. The theoretical and numerical advances of these processes involving large deformation mechanics on the basis of large transformations are explored, in addition to the various techniques for optimization and calculation of reliability. The advances and techniques within this book will be of interest to professional engineers in the automotive, aerospace, defence and other industries, as well as graduates and undergraduates in these fields.
Download or read book Deformation Based Processing of Materials written by Heng Li and published by Elsevier. This book was released on 2019-03-07 with total page 350 pages. Available in PDF, EPUB and Kindle. Book excerpt: Deformation Based Processing of Materials: Behavior, Performance, Modeling and Control focuses on deformation based process behaviors and process performance in terms of the quality of the needed shape, geometries, and the requested properties of the deformed products. In addition, modelling and simulation is covered to create an in-depth and epistemological understanding of the process. Other topics discussed include ways to efficiently reduce or avoid defects and effectively improve the quality of deformed parts. The book is ideal as a technical document, but also serves as scientific literature for engineers, scientists, academics, research students and management professionals involved in deformation based materials processing. Covers process behaviors, such as non-uniform deformation, unstable deformation, material flow phenomena, and process performance Includes modelling and simulation of the entire deformation process Looks at control of the preferred deformation, undesirable material flow, avoidance and reduction of defects, and improving the dimensional accuracy, surface quality and microstructure construction of the produced products
Download or read book Sheet Metal Forming Processes written by Dorel Banabic and published by Springer Science & Business Media. This book was released on 2010-06-21 with total page 312 pages. Available in PDF, EPUB and Kindle. Book excerpt: The concept of virtual manufacturing has been developed in order to increase the industrial performances, being one of the most ef cient ways of reducing the m- ufacturing times and improving the quality of the products. Numerical simulation of metal forming processes, as a component of the virtual manufacturing process, has a very important contribution to the reduction of the lead time. The nite element method is currently the most widely used numerical procedure for s- ulating sheet metal forming processes. The accuracy of the simulation programs used in industry is in uenced by the constitutive models and the forming limit curves models incorporated in their structure. From the above discussion, we can distinguish a very strong connection between virtual manufacturing as a general concept, ?nite element method as a numerical analysis instrument and constitutive laws,aswellas forming limit curves as a speci city of the sheet metal forming processes. Consequently, the material modeling is strategic when models of reality have to be built. The book gives a synthetic presentation of the research performed in the eld of sheet metal forming simulation during more than 20 years by the members of three international teams: the Research Centre on Sheet Metal Forming—CERTETA (Technical University of Cluj-Napoca, Romania); AutoForm Company from Zürich, Switzerland and VOLVO automotive company from Sweden. The rst chapter presents an overview of different Finite Element (FE) formu- tions used for sheet metal forming simulation, now and in the past.
Download or read book Modelling of Metal Forming Processes written by J.L. Chenot and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 343 pages. Available in PDF, EPUB and Kindle. Book excerpt: The physical modelling of metal forming processes has been widely used both in University and in Industry for many years. Relatively simple numerical models, such as the Slab Method and the Upper Bound Method, were first used and many such models are implemented in the industry for practical design or regulation of forming processes. These are also under investigation in the University, mainly for treat models ments which require low cost calculations or very fast answers for on-line integration. More recently, sophisticated numerical methods have been used for the simulation of metal flow during forming operations. Since the early works in 1973 and 1974, mainly in U. K. and U. S. A. , the applications of the finite element method to metal processing have been developed in many laboratories all over the world. Now the numerical approach seems to be widely re cognized as a powerful tool for comprehension oriented studies, for predic ting the main technological parameters, and for the design and the optlmi zation of new forming sequences. There is also a very recent trend for the introduction of physical laws in the thermo-mechanical models, in order to predict the local evolution of internal variable representing the micro structure of the metal. To day more and more practicians of the Industry are asking for compu ter models for design of their forming processes.
Download or read book Finite Element Plasticity and Metalforming Analysis written by G. W. Rowe and published by Cambridge University Press. This book was released on 1991-03-07 with total page 325 pages. Available in PDF, EPUB and Kindle. Book excerpt: Describes a computer-based technique for aiding metal-forming processes, and so enable tool and product designers to reduce development lead times for the introduction of new products and help improve the quality and reliability of products.
Download or read book Numerical Modelling of Material Deformation Processes written by Peter Hartley and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 476 pages. Available in PDF, EPUB and Kindle. Book excerpt: The principal aim of this text is to encourage the development and application of numerical modelling techniques as an aid to achieving greater efficiency and optimization of metal-forming processes. The contents of this book have therefore been carefully planned to provide both an introduction to the fundamental theory of material deformation simulation, and also a comprehensive survey of the "state-of-the-art" of deformation modelling techniques and their application to specific and industrially relevant processes. To this end, leading international figures in the field of material deformation research have been invited to contribute chapters on subjects on which they are acknowledged experts. The information in this book has been arranged in four parts: Part I deals with plasticity theory, Part II with various numerical modelling techniques, Part III with specific process applications and material phenomena and Part IV with integrated computer systems. The objective of Part I is to establish the underlying theory of material deformation on which the following chapters can build. It begins with a chapter which reviews the basic theories of classical plasticity and describes their analytical representations. The second chapter moves on to look at the theory of deforming materials and shows how these expressions may be used in numerical techniques. The last two chapters of Part I provide a review of isotropic plasticity and anisotropic plasticity.
Download or read book Computer Aided Design Engineering and Manufacturing written by Cornelius T. Leondes and published by CRC Press. This book was released on 2019-08-21 with total page 268 pages. Available in PDF, EPUB and Kindle. Book excerpt: In the competitive business arena companies must continually strive to create new and better products faster, more efficiently, and more cost effectively than their competitors to gain and keep the competitive advantage. Computer-aided design (CAD), computer-aided engineering (CAE), and computer-aided manufacturing (CAM) are now the industry standard. These seven volumes give the reader a comprehensive treatment of the techniques and applications of CAD, CAE, and CAM.
Download or read book Unit Manufacturing Processes written by National Research Council and published by National Academies Press. This book was released on 1995-01-03 with total page 228 pages. Available in PDF, EPUB and Kindle. Book excerpt: Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.
Download or read book Metal Forming Analysis written by R. H. Wagoner and published by Cambridge University Press. This book was released on 2001-05-07 with total page 396 pages. Available in PDF, EPUB and Kindle. Book excerpt: This 2001 book describes the most important numerical techniques for simulating metal forming operations.
Download or read book Metal Forming and the Finite element Method written by Shiro Kobayashi and published by Oxford University Press, USA. This book was released on 1989 with total page 398 pages. Available in PDF, EPUB and Kindle. Book excerpt: 1. Introduction. 2. Metal Forming Process. 3. Analysis and Technology in Metal Forming. 4. Plasticity and Viscoplasticity. 5. Methods of Analysis. 6. The Finite Element Method--Part I. 7. The Finite Element Method--Part II. 8. Plane-Strain Problems. 9. Axisymmetric Isothermal Forging. 10. Steady State Processes of Extrusion and Drawing. 11. Sheet Metal Forming. 12. Thermo-Viscoplastic Analysis. 13. Compaction and Forging of Porous Metals. 14. Three Dimensional Problems. 15. Preform Design in Metal Forming. 16. Solid Formulation, Comparison of Two Formulations, and Concluding Remarks.
Download or read book Manufacturing Integrated Design written by Peter Groche and published by Springer. This book was released on 2017-03-29 with total page 336 pages. Available in PDF, EPUB and Kindle. Book excerpt: The book gives a systematic and detailed description of a new integrated product and process development approach for sheet metal manufacturing. Special attention is given to manufacturing that unites multidisciplinary competences of product design, material science, and production engineering, as well as mathematical optimization and computer based information technology. The case study of integral sheet metal structures is used by the authors to introduce the results related to the recent manufacturing technologies of linear flow splitting, bend splitting, and corresponding integrated process chains for sheet metal structures.
Download or read book Simulation of Metal Forming Processes by the Finite Element Method SIMOP I written by Kurt Lange and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 320 pages. Available in PDF, EPUB and Kindle. Book excerpt:
