Download or read book Analysis and Modeling of Direct Selective Laser Sintering of Two component Metal Powders written by Tiebing Chen and published by . This book was released on 2005 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Direct Selective Laser Sintering (SLS) is an emerging technology of Solid Freeform Fabrication (SFF) that 3-D parts are built from the metal-based powder bed with CAD data. A one-dimensional analytical model of melting in a two-component powder layer with finite thickness subjected to a constant heat flux heating and a two-dimensional numerical model of SLS of a two-component powder layer with a moving laser beam scanning were developed consecutively. Three-dimensional modeling of laser sintering of a two-component metal powder mixture under a moving Gaussian laser beam was investigated numerically at last. The effects of the moving heat source intensity, the scanning velocity, the thickness of the powder layer and the number of existing sintered layers underneath on the sintering depth, the configuration of the heat affected zone (HAZ) and the temperature distribution are discussed.

Download or read book Modeling of Selective Laser Sintering of Single component Metal Powders written by Bin Xiao and published by . This book was released on 2006 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Selective Laser Sintering (SLS) is a rapid prototyping technology which enables freeform fabrication of complex-geometry components directly from three-dimensional CAD data and is widely applied to the processing of single-component metal powders in the past years in order to manufacture functional metal components layer by layer. Laser sintering of single-component metal powders is a process in which a high-energy laser beam scans, melts, shrinks and consolidates a metal powder. This complex process includes physical effects such as heat transfer into the powder articles, radiative and convective boundary conditions, shrinkage phenomena caused by the density change, moving boundary of the melt/solid interface with phase change, fluid flow caused by surface tension and buoyancy and mass transportation in the molten pool. The inherent complexity of this process requires the construction of increasingly sophisticated models to enable a fundamental understanding of the important physical parameters such as laser intensity, scanning velocity and spacing, subcooling parameter, initial porosity and so on. For better understanding physical mechanisms during laser sintering of single-component metal particles, this dissertation develop models to investigate the physical mechanisms of selective laser sintering of single-component powders under different conditions including rapid melting, partial melting, and complete melting processes and simulate the manufacturing processes during the laser sintering processes in single-line and multiple-line scanning manners. The parametric effects on the surface temperature distribution, various interfaces in the molten pool and mushy zone, velocity distribution in the molten pool and melt/solid fraction profiles in the mushy zone are extensively analyzed.

Download or read book Fundamental Models of Selective Laser Sintering of Metal Powders written by and published by . This book was released on 2006 with total page 13 pages. Available in PDF, EPUB and Kindle. Book excerpt: This project involves state-of-the-art, flindamental modeling of the laser beam-material interactions associated with Selective Laser Sintering (SLS) of single and multiple components powders. The research tasks carried out in the project include modeling of (I) coupling of laser beam and metal powders, (2) Liquid phase sintering of two-component metal powders, (3) Liquid phase sintering and Selective Laser Powder Remelting (SLPR) of single-component metal powders, and (4) the post-processing of the sintered parts with infiltration of liquid metal. The developed models are capable to handle any material combination, and can handle selective placement of different materials prior to laser scanning.

Download or read book Selective Laser Sintering Additive Manufacturing Technology written by Chunze Yan and published by Academic Press. This book was released on 2020-11-20 with total page 969 pages. Available in PDF, EPUB and Kindle. Book excerpt: Selective Laser Sintering Additive Manufacturing Technology is a unique and comprehensive guide to this emerging technology. It covers in detail the equipment, software algorithms and control systems, material preparations and process technology, precision control, simulation analysis, and provides examples of applications of selective laser sintering (SLS). SLS technology is one of the most promising advances in 3D printing due to the high complexity of parts it can form, short manufacturing cycle, low cost, and wide range of materials it is compatible with. Typical examples of SLS technology include SLS manufacturing casting molds, sand molds (core), injection molds with conformal cooling channels, and rapid prototyping of ceramic and plastic functional parts. It is already widely used in aviation, aerospace, medical treatment, machinery, and numerous other industries. Drawing on world-leading research, the authors provide state of the art descriptions of the technologies, tools, and techniques which are helping academics and engineers use SLS ever more effectively and widely. - Provides instructions for how to accurately use SLS for forming - Analyses the numerical simulation methods for key SLS technologies - Addresses the use of SLS for a range of materials, including polymer, ceramic and coated sand powder

Download or read book Ceramic Processing and Sintering written by Mohamed N. Rahaman and published by CRC Press. This book was released on 2017-12-19 with total page 1144 pages. Available in PDF, EPUB and Kindle. Book excerpt: As the field's premiere source, this reference is extensively revised and expanded to collect hard-to-find applications, equations, derivations, and examples illustrating the latest developments in ceramic processing technology. This book is concerned primarily with the processing of polycrystalline ceramics and focuses on the widespread fabrication of ceramics by the firing of consolidated powders forms. A brief treatment of sol-gel processing is also included. Ceramic Processing and Sintering, Second Edition provides clear and intensive discussions on colloidal and sol-gel processing, sintering of ceramics, and kinetic processes in materials. From powder synthesis and consolidation to sintering and densification behavior, this latest edition emphasizes the impact of each processing procedure on ceramic properties. The second edition also contains new and extended discussions on colloid stability, polymer growth and gelation, additives in ceramic forming, diffusion and defect strucutre, normal and abnormal grain growth, microwave sintering, Rayleigh instability effects, and Ostwald ripening. Illustrating the interconnectedness between the various steps in the overall fabrication route, Ceramic Processing and Sintering, Second Edition approaches the fundamental issues of each process and show how they are applied to the practical fabrication of ceramics.

Download or read book AMST 02 Advanced Manufacturing Systems and Technology written by Elso Kuljanic and published by Springer. This book was released on 2014-05-04 with total page 862 pages. Available in PDF, EPUB and Kindle. Book excerpt: The work contains the results of the Sixth International Conference on Advanced Manufacturing Systems and Technology – AMST’02, which was held in Udine in June 2002. It presents up-to-date information on the latest developments – research results and experience – in the field of machining of conventional and advanced materials, machine tools and flexible manufacturing systems, forming, nonconventional processes, robotics, measurement and control, quality, design and ecodesign, rapid prototyping, rapid tooling and manufacturing, materials and mechanics.

Download or read book Recommended Values of Thermophysical Properties for Selected Commercial Alloys written by K. C. Mills and published by Woodhead Publishing. This book was released on 2002 with total page 288 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Additive and Traditionally Manufactured Components written by Joshua Pelleg, PhD and published by Elsevier. This book was released on 2020-05-14 with total page 656 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive and Traditionally Manufactured Components: A Comparative Analysis of Mechanical Properties looks at the mechanical properties of materials produced by additive manufacturing (AM) and compares them with conventional methods. Since the production of objects by AM techniques can used in a broad array of materials, the alloys presented are the ones most commonly produced by AM - Al alloys, Ti alloys and steel. The book explores the six main types of techniques: Fused Deposition Method (FDM), Powder Bed Fusion (PBF), Inkjet Printing, Stereolithography (SLA), Direct Energy Deposition (DED) and Laminated Object Manufacturing (LOM), and follows with the techniques being utilized for fabrication. Testing of AM fabricated specimens, including tension, compression and hardness is included, along with a comparison of those results to specimens obtained by conventional fabrication methods. Topics covered include static deformation, time dependent deformation (creep), cyclic deformation (fatigue) and fracture in specimens. The book concludes with a review of the mechanical properties of nanoscale specimens obtained by AM. Thoroughly explores AM processes that can be utilized for experimental design Includes a review of dislocations observed in specimens obtained by AM Compares the impact of both additive and traditional manufacturing techniques on the mechanical properties of materials

Download or read book Modern Manufacturing Processes written by Muammer Koç and published by John Wiley & Sons. This book was released on 2019-09-04 with total page 549 pages. Available in PDF, EPUB and Kindle. Book excerpt: Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes Modern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today. Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. Offers a comprehensive overview of advanced materials manufacturing processes Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications Highly relevant for material scientists and engineers in industry Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering.

Download or read book Advances in Materials Mechanical and Industrial Engineering written by Prasanta Sahoo and published by Springer. This book was released on 2019-01-09 with total page 762 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents selected extended papers from The First International Conference on Mechanical Engineering (INCOM2018), realized at the Jadavpur University, Kolkata, India. The papers focus on diverse areas of mechanical engineering and some innovative trends in mechanical engineering design, industrial practices and mechanical engineering education. Original, significant and visionary papers were selected for this edition, specially on interdisciplinary and emerging areas. All papers were peer-reviewed.

Download or read book Laser Additive Manufacturing of Metallic Materials and Components written by Dongdong Gu and published by Elsevier. This book was released on 2022-12-07 with total page 824 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser Additive Manufacturing of Metallic Materials and Components discusses the current state and future development of laser additive manufacturing technologies, detailing material, structure, process and performance. The book explores the fundamental scientific theories and technical principles behind the elements of laser additive manufacturing, touching upon scientific and technological challenges faced by laser additive manufacturing technology. This book is suitable for those who want to further "understand and "master laser additive manufacturing technology and will expose readers to innovative industrial applications that meet significant demand from aeronautical and astronautical high-end modern industries for low-cost, short-cycle and net-shape manufacturing of structure-function integrated metallic components. With the increasing use of industrial applications, additive manufacturing processes are deepening, with technology continuing to evolve. As new scientific and technological challenges emerge, there is a need for an interdisciplinary and comprehensive discussion of material preparation and forming, structure design and optimization, laser process and its control, microstructure and performance characterization, and innovative industrial applications, hence this book covers these important aspects. - Highlights an integration of material, structure, process and performance for laser additive manufacturing of metallic components to reflect the interdisciplinary nature of this technology - Covers cross-scale structure and performance coordination mechanisms, including micro-scale material microstructure control, meso-scale interaction between laser beam and particle matter, and macro-scale precise forming of components and performance control - Explores fundamental scientific theories and technical principles behind laser additive manufacturing processes - Provides innovation elements and strategies for the future sustainable development of additive manufacturing technologies in terms of multi-materials design, novel bio-inspired structure design, tailored printing process with meso-scale monitoring, and high-performance and functionality of printed components

Download or read book Analysis of Heat Transfer in Subcooled Metal Powder Subjected to Pulsed Laser Heating written by Chad E. Konrad and published by . This book was released on 2005 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The interaction of metal powder and pulsed laser heat flux is investigated on two levels, the powder bed level and the particle level. The locations of the thermal penetration depth and the liquid-solid interface are obtained using the integral approximate method. Melting and resolidification of a subcooled, two-component metal powder bed subjected to temporal Gaussian heat flux is investigated analytically. An increase in heat source intensity or powder bed porosity will result in an increase of the melt pool depth, melt pool temperature, and the overall processing time. The melt pool becomes shallower with increasing subcooling. Heat conduction in a single subcooled metal powder particle subjected to nanosecond pulsed laser heating is also investigated analytically. A change in the repetition rate of the laser or an increase in maximum heat flux will result in a larger temperature rise on the surface of the particle, as well as a higher thermalized particle temperature after the laser pulse is finished. Although a discrepancy exists where peak surface temperatures are concerned, the thermalized temperatures of different-sized spheres are all the same. The time at which the particle is fully penetrated is only affected by a change in thermal diffusivity, laser pulse width, or particle radius. The physical model and results of this investigation pave the way for further modeling of Selective Laser Sintering (SLS) processes with a pulsed laser.

Download or read book Comprehensive Materials Processing written by and published by Elsevier. This book was released on 2014-09-26 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Comprehensive Materials Processing, Thirteen Volume Set provides students and professionals with a one-stop resource consolidating and enhancing the literature of the materials processing and manufacturing universe. It provides authoritative analysis of all processes, technologies, and techniques for converting industrial materials from a raw state into finished parts or products. Assisting scientists and engineers in the selection, design, and use of materials, whether in the lab or in industry, it matches the adaptive complexity of emergent materials and processing technologies. Extensive traditional article-level academic discussion of core theories and applications is supplemented by applied case studies and advanced multimedia features. Coverage encompasses the general categories of solidification, powder, deposition, and deformation processing, and includes discussion on plant and tool design, analysis and characterization of processing techniques, high-temperatures studies, and the influence of process scale on component characteristics and behavior. Authored and reviewed by world-class academic and industrial specialists in each subject field Practical tools such as integrated case studies, user-defined process schemata, and multimedia modeling and functionality Maximizes research efficiency by collating the most important and established information in one place with integrated applets linking to relevant outside sources

Download or read book Additive Manufacturing Volume 2 written by Prashanth Konda Gokuldoss and published by MDPI. This book was released on 2020-04-15 with total page 351 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM) is one of the manufacturing processes that warrants the attention of industrialists, researchers and scientists, because of its ability to produce materials with a complex shape without theoretical restrictions and with added functionalities. There are several advantages to employing additive manufacturing as the primary additive manufacturing process. However, there exist several challenges that need to be addressed systematically. A couple such issues are alloy design and process development. Traditionally alloys designed for conventional cast/powder metallurgical processes were fabricated using advanced AM processes. This is the wrong approach considering that the alloys should be coined based on the process characteristics and meta-stable nature of the process. Hence, we must focus on alloy design and development for AM that suits the AM processes. The AM processes, however, improve almost every day, either in terms of processing capabilities or processing conditions. Hence, the processing part warrants a section that is devoted to these advancements and innovations. Accordingly, the present Special Issue (book) focuses on two aspects of alloy development and process innovations. Here, 45 articles are presented covering different AM processes including selective laser melting, electron beam melting, laser cladding, direct metal laser sintering, ultrasonic consolidation, wire arc additive manufacturing, and hybrid manufacturing. I believe that this Special Issue bears is vital to the field of AM and will be a valuable addition.

Download or read book Liquid Phase Sintering written by R.M. German and published by Springer Science & Business Media. This book was released on 2013-12-14 with total page 242 pages. Available in PDF, EPUB and Kindle. Book excerpt: In the past few years there has been rapid growth in the activities involving particulate materials because of recognized advantages in manufacturing. This growth is attributed to several factors; i) an increased concern over energy utilization, ii) a desire to better control microstructure in engineermg materials, iii) the need for 1mproved material economy, iv) societal and economic pressures for higher productivity and quality, v) requirements for unique property combinations for high performance applica tions, and vi) a desire for net shape forming. Accordingly, liquid phase sintering has received increased attention as part of the growth in particulate materials processing. As a consequence, the commercial applications for liquid phase sintering are expanding rapidly. This active and expanding interest is not well served by available texts. For this reason I felt it was appropriate to write this book on liquid phase sintering. The technology of liquid phase sintering IS quite old and has been in use in the ceramics industry for many centuries. However, the general perception among materials and manufacturing engineers is that liquid phase sintering is still a novel technique. I believe the diverse technological appli cations outlined in this book will dispel I such impressions. Liquid phase. sintering has great value in fabricating several unique materials to near net shapes and will continue to expand in applications as the fundamental attrib utes are better appreciated. I am personally involved with several uses for liquid phase sintering.

Download or read book Structure and Properties of Additive Manufactured Polymer Components written by Klaus Friedrich and published by Woodhead Publishing. This book was released on 2020-06-18 with total page 462 pages. Available in PDF, EPUB and Kindle. Book excerpt: Structure and Properties of Additive Manufactured Polymer Components provides a state-of-the-art review from leading experts in the field who discuss key developments that have appeared over the last decade or so regarding the use of additive manufacturing (AM) methods in the production of neat and reinforced polymeric components. A major focus is given to materials science aspects, i.e., how the quality of the polymer preforms, the parameters of the chosen AM method, and how these factors can affect the microstructure and properties of the final product. The book not only covers production technologies and the relationship between processing, microstructure and fundamental properties of the produced parts, but also gives readers ideas on the use of AM polymer parts in medicine, automotive, aerospace, tribology, electronics, and more. - Focuses on industrial aspects and applications - Dedicated purely to recent advances in polymer composite additive manufacturing - Emphasizes processing, structure and property relationships

Download or read book Additive Manufacturing Handbook written by Adedeji B. Badiru and published by CRC Press. This book was released on 2017-05-19 with total page 928 pages. Available in PDF, EPUB and Kindle. Book excerpt: Theoretical and practical interests in additive manufacturing (3D printing) are growing rapidly. Engineers and engineering companies now use 3D printing to make prototypes of products before going for full production. In an educational setting faculty, researchers, and students leverage 3D printing to enhance project-related products. Additive Manufacturing Handbook focuses on product design for the defense industry, which affects virtually every other industry. Thus, the handbook provides a wide range of benefits to all segments of business, industry, and government. Manufacturing has undergone a major advancement and technology shift in recent years.