Download or read book An Investigation of Bonding Formation in Ultrasonic Welding of Aluminum written by Kuang-Liang Hsu and published by . This book was released on 1980 with total page 194 pages. Available in PDF, EPUB and Kindle. Book excerpt: Abstract: The main objective in this experimental investi¬gation is to test the validity of various proposed bonding mechanisms in ultrasonic welding. The bonding interfaces of ultrasonic aluminum welds were examined by means of cross section metallography, microhardness tests and SEM observations. Adhesion produced by local plastic deformation was found to be the most plausible mechanism. Based on the appearance of fracture surfaces of peeled welds, a relationship between surface contact asperities and bonding formation is suggested. The ef¬fects of weld time and clamping force on the weld strength were also examined. Weld strength was found to be an asymptotic increasing function of weld time and an optimal clamping force was obtained.

Download or read book A Study of Bonding Formation in the Ultrasonic Welding of Aluminum and Copper written by Soo-Woong Choi (Welding engineer) and published by . This book was released on 1981 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book A Program to Study Feasibility of and Develop an Apparatus for the Ultrasonic Roll Bonding of Fuel Plates June 15 1959 to August 15 1960 written by and published by . This book was released on 1960 with total page 134 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book A Program to Study the Feasibility of and Develop an Apparatus for the Ultrasonic Roll Bonding of Fuel Plates written by and published by . This book was released on 1960 with total page 134 pages. Available in PDF, EPUB and Kindle. Book excerpt: "A combined program was originated by ... to apply the principles of ultrasonic welding to the cladding of nuclear fuel plates"--p.5.

Download or read book A Thermomechanical Analysis of an Ultrasonic Bonding Mechanism written by Chunbo Zhang and published by . This book was released on 2011 with total page 121 pages. Available in PDF, EPUB and Kindle. Book excerpt: A systematic experimental and numerical combined study of the thermomechanical bonding mechanisms in the ultrasonic welding (UW) process was conducted. A fully coupled thermomechanical finite element model has been built to fully understand the evolution and coupling between the in-process thermomechanical variables. The severe, localized, plastic deformation at the bond region is believed to be the major phenomenon for bond formation in ultrasonic welding. The influences of substrate dimensions on bond formation were studied and explained with an analytical vibration model. The formation of banded and cyclic stress-strain maxima in the substrate was found to be caused by superposition of vibrations. A push-pin type, combined experimental and numerical, method has been developed, validated, and applied to quantitatively determine the bond strength of UW parts. The best bond strength produced using the set of process parameters in this study was 75% of the ultimate tensile strength of the base material (Al3003-H18). Effects of UW parameters (normal pressure, vibration amplitude, and travel velocity) on bond strength have been characterized. Due to the weak vertical bond strength of UW parts, the pressurized post-weld heat treatment (PWHT) approach is originally proposed to improve the bond strength. The results show that the modified bond strength, up to 96% of the strength of the base material, can be achieved under the optimum parameters of 2.5 MPa pressure, 450 C temperature, and 1.5 h time.

Download or read book Ultrasonic Welding of Metals written by J. Byron Jones and published by . This book was released on 1955 with total page 126 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Ultrasonic Welding of Metal Sheets written by Susanta Kumar Sahoo and published by CRC Press. This book was released on 2020-11-18 with total page 232 pages. Available in PDF, EPUB and Kindle. Book excerpt: Ultrasonic Welding of Metal Sheets covers various aspects of ultrasonic welding (USW) of metal sheets, including the discussion on modeling and numerical simulations of ultrasonic welding to improve this welding process and performance. This book aims to provide an accessible, comprehensive and up-to-date exposition of the various aspects of joining of dissimilar metal sheets ranging from its fundamentals thorough to metallurgical characteristics covering fundamental concepts, in-detailed explanation about the USW including its implementation, design criteria, work material, welding, thermo-mechanical and research scopes. The book is aimed at researchers, professionals and graduate students in manufacturing, welding, mechanical engineering. Features The ultrasonic spot welding of various metal sheets is described in simplified expression and concepts are elucidated by relevant illustrations. Discusses modeling and numerical simulations of ultrasonic welding to improve the ultrasonic welding process and performance As opposed to competition in the market, this title provides thorough clarification of ultrasonic spot welding of metal sheets with its applications.

Download or read book Ultrasonic Welding of Aluminum written by J. Byron Jones and published by . This book was released on 1955 with total page 50 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Resistance and Ultrasonic Spot Welding of Light weight Metals written by Ying Lu (Ph. D. in welding engineering) and published by . This book was released on 2018 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Multi-materials vehicle structures, employing light-weight metals such as advanced high strength steels (AHSS), aluminum alloys, can satisfy the ever-increasing requirement of light-weighting and fuel efficiency, as well as maintaining or improving the crash resistance of vehicles. The present research provides a fundamental understanding of the process-microstructure-mechanical properties of resistance and ultrasonic spot welding of light-weight metals. The dissertation consists of three main parts: (1) study of the relationship of process-microstructure-mechanical properties for resistance spot welded two sheets (2T) and complex stack-ups of ultra-high strength grade of AHSS, (2) development of a novel technique, namely Ultrasonic Plus Resistance Spot Welding, for dissimilar metal joining of Al to steel, and (3) investigation of the bonding mechanism of USW of Al by in-situ relative vibration measurement. In the first part, softening in subcritical heat affected zone of resistance spot welded hot-stamped boron steels is investigated by weld microstructure characterization and tempering kinetics of martensite. The local constitutive behavior of the potential failure locations is extracted and incorporated into performance model to investigate its effect on the accuracy of deformation and failure prediction. A major challenge for RSW of complex stack-ups with large thickness ratio is the limited nugget penetration into the thin sheet at the outside of the stack-up. The effect of welding current, electrode force, electrode material/size on nugget formation and the possible ways to improve nugget penetration into the thin sheet are investigated for 3T and 4T stack-ups of AHSS. The second part of the dissertation is focused on the development of a new dissimilar metal joining method, namely ultrasonic plus resistance spot welding (abbreviated as U+RSW) for Al/Steel. The bonding mechanisms have been investigated through numerical simulation to validate the concept. The third and last part of the dissertation is to understand the bonding mechanism in USW. Particularly, the relative motion of the sonotrode, aluminum specimens, and anvil in USW is investigated using an in-situ velocity measurement technique, Photonic Doppler Velocimetry (PDV). The relative motion analysis is correlated to destructive testing results, including lap-shear tensile testing and weld microstructure characterization, to understand and quantify bond formation during USW. In summary, the present research studies the process-microstructure-property relationships of resistance spot welding of AHSS, dissimilar metal welding of Al to steel, and ultrasonic spot welding of Al. An improved fundamental understanding is developed for (1) heat conduction, electric current flow, mechanical stress and deformation, and nugget formation in 2T and complex stack-ups of resistance spot welded ultra-high strength steel, (2) tempering kinetics of martensite and SCHAZ softening, (3) microstructure-specific constitutive behaviors, (4) weldability, intermetallics, and strength of dissimilar metal joint between Al and steel in U+RSW, and (5) bonding mechanism in USW. Such new knowledge is essential to ensure sound multi-materials vehicle structures employing various light-weight metals to satisfy the ever-increasing demand for fuel efficiency and crash resistance.

Download or read book Bond Formation in Ultrasonically Welded Aluminum Sheet Metal written by Daniel Edward Wilkosz and published by . This book was released on 2007 with total page 456 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Power Ultrasonics written by Juan A. Gallego-Juarez and published by Woodhead Publishing. This book was released on 2023-04-06 with total page 948 pages. Available in PDF, EPUB and Kindle. Book excerpt: Power Ultrasonics: Applications of High-Intensity Ultrasound, Second Edition provides a comprehensive reference on the fundamentals, processing, engineering, medical, food and pharmaceutical applications of ultrasonic processing. Chapters cover the fundamentals of nonlinear propagation of ultrasonic waves in fluids and solids, discuss the materials and designs of power ultrasonic transducers and devices, identify applications of high power ultrasound in materials engineering and mechanical engineering, food processing technology, environmental monitoring and remediation and industrial and chemical processing (including pharmaceuticals), medicine and biotechnology, and cover developments in ultrasound therapy and surgery applications.The new edition also includes recent advances in modeling, characterization and measurement techniques, along with additive manufacturing and micromanufacturing. This is an invaluable reference for graduate students and researchers working in the disciplines of materials science and engineering. In addition, those working on the physics of acoustics, sound and ultrasound, sonochemistry, acoustic engineering and industrial process technology, R&D managers, production, and biomedical engineers will find it useful to their work. Covers the fundamentals of nonlinear propagation of ultrasonic waves in fluids and solids Discusses the materials and designs of power ultrasonic transducers and devices Considers state-of-the-art power sonic applications across a wide range of industries

Download or read book Trends in Welding Research written by Stan A. David and published by ASM International. This book was released on 2009-01-01 with total page 833 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Physical Principles of Ultrasonic Technology written by L. Rozenberg and published by Springer Science & Business Media. This book was released on 2013-12-11 with total page 532 pages. Available in PDF, EPUB and Kindle. Book excerpt: This is the third work in a series of monographs* written by a col lective group of authors and is devoted to the physical mechanisms of specific ultrasonic technological processes that have already come into general use, as well as those which have just begun to enjoy practical applications. The problems covered in the book are exceedingly important insofar as the understanding of the phys ical mechanisms of ultrasonic processes forms the solitary basis of an intelligent approach to the design of industrial equipment and proper choice of optimum working conditions. The purely em pirical approach to the solution of these problems does not afford satisfactory results, because the state of affairs in a high-inten sity acoustic field is complex and diversified. Many papers in the Soviet Union and abroad have been con cerned with the practical utilization of ultrasound, but the over whelming majority is limited to the solution of highly individual ized practical problems, usually under conditions that are not amenable to comparison. Systematic studies have been initiated in the Ultrasonics Section of the Acoustics Institute of the Academy of Sciences of the USSR on the physics of high-intensity ultrasonic waves and their effects on matter; the results of these studies form the basis of the present book.

Download or read book Precision Machine Design written by Alexander H. Slocum and published by Society of Manufacturing Engineers. This book was released on 1992 with total page 767 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is a comprehensive engineering exploration of all the aspects of precision machine design—both component and system design considerations for precision machines. It addresses both theoretical analysis and practical implementation providing many real-world design case studies as well as numerous examples of existing components and their characteristics. Fast becoming a classic, this book includes examples of analysis techniques, along with the philosophy of the solution method. It explores the physics of errors in machines and how such knowledge can be used to build an error budget for a machine, how error budgets can be used to design more accurate machines.

Download or read book Ultrasonics written by Dale Ensminger and published by CRC Press. This book was released on 2024-02-21 with total page 904 pages. Available in PDF, EPUB and Kindle. Book excerpt: Updated, revised, and restructured to reflect the latest advances in science and applications, the fourth edition of this best-selling industry and research reference covers the fundamental physical acoustics of ultrasonics and transducers, with a focus on piezoelectric and magnetostrictive modalities. It then discusses the full breadth of ultrasonics applications involving low power (sensing) and high power (processing) for research, industrial, and medical use. This book includes new content covering computer modeling used for acoustic and elastic wave phenomena, including scattering, mode conversion, transmission through layered media, Rayleigh and Lamb waves and flexural plates, modern horn design tools, Langevin transducers, and material characterization. There is more attention on process monitoring and advanced nondestructive testing and evaluation (NDT/NDE), including phased array ultrasound (PAUT), long-range inspection, using guided ultrasonic waves (GUW), internally rotary inspection systems (IRIS), time-of-flight diffraction (TOFD), and acoustic emission (AE). These methods are discussed and applied to both metals and nonmetals using illustrations in various industries, including now additionally for food and beverage products. The topics of defect sizing, capabilities, and limitations, including the probability of detection (POD), are introduced. Three chapters provide a new treatment of high-power ultrasonics, for both fluids and solids, and again, with examples of industrial engineering, food and beverage, pharmaceuticals, petrochemicals, and other process applications. Expanded coverage is given to medical and biological applications, covering diagnostics, therapy, and, at the highest powers, surgery. Key Features Provides an overview of fundamental analysis and transducer technologies needed to design and develop both measurement and processing systems Considers applications in material characterization and metrology Covers ultrasonic nondestructive testing and evaluation and high-power ultrasonics, which involves interactions that change the state of material Highlights medical and biomedical applications of ultrasound, focusing on the physical acoustics and the technology employed for diagnosis, therapy, surgery, and research This book is intended for both the undergraduate and graduate scientists and engineers, as well as the working professional, who seeks to understand the fundamentals together with a holistic treatment of the field of ultrasonics and its diversity of applications.

Download or read book NBS Special Publication written by and published by . This book was released on 1974 with total page 956 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Advanced Joining Processes written by Lucas F. M. da Silva and published by Elsevier. This book was released on 2020-10-31 with total page 402 pages. Available in PDF, EPUB and Kindle. Book excerpt: Advanced Joining Processes: Welding, Plastic Deformation, and Adhesion brings together a range of advanced thermal, mechanical, and chemical methods of joining, offering an up-to-date resource for those looking to understand and utilize the very latest techniques. Efficient joining techniques are critical to a range of innovative applications, with technology in constant development. The first section of the book provides in-depth information on advanced welding techniques, including friction stir, explosive, ultrasonic, laser, electron beam, and computational weld analysis and fatigue of structures. The second section highlights key developments in joining by plastic deformation, adhesive bonding, and hybrid joining. The coverage of each technique is supported by practical guidance, detailed analysis, and finite element simulations. This is an essential reference for researchers and advanced students in joining, welding, adhesion, materials processing, mechanical engineering, plastics engineering, manufacturing, civil engineering, and automotive/aerospace engineering, as well as engineers, scientists, and R&D professionals, using joining, welding, and adhesion methods, across a range of industries. Presents the latest research findings and developments across welding, joining by plastic deformation, and adhesion Includes state-of-the-art methods, such as laser, ultrasonic and electron beam welding, hybrid joining, and the use of electromagnetic pulses Offers practical guidance, detailed analysis, and finite element simulations, for all techniques covered