Download or read book A Design Model for Dividing Wall Distillation Columns written by Bailee Jeanee Roach and published by . This book was released on 2017 with total page 744 pages. Available in PDF, EPUB and Kindle. Book excerpt: Traditionally, the production of three high purity products from a three component mixture requires the use of two distillation columns. A Dividing Wall Column (DWC) offers an alternative to this approach. The DWC contains a vertical partition, dividing the column into two sides. The feed side separates the lowest and highest boiling products, while the product side separates the intermediate component. This configuration reduces capital costs by utilizing only one column, reboiler, and condenser and reduces the thermodynamic losses by partitioning the feed and side product. Previous theoretical studies have found that a DWC can also produce as high as 30-50 percent energy savings over a traditional multi-column scheme. Despite these advantages, validated predictive models, which will facilitate widespread adoption of the technology, are lacking. In this research, experimental results were obtained over a wide range of operating conditions using a constructed six inch diameter pilot plant data is used to develop a fully validated DWC. The pilot DWC ran several experimental tests with both an alcohol and hydrocarbon feed. Both systems were tested with an equimolar and a 10/80/10 feed composition. Internal flow rate and composition data were available that has not been published in research, allowing for a complete model validation, including heat loss and heat transfer across the dividing wall. Both Model Predictive Control and traditional PID control was tested and resulted in high quality steady state data obtained. An extensive hydraulic study was conducted for both structured and random packing. Mass transfer studies and air-water experiments were conducted to fundamentally characterize the column hydraulics. These studies included confirming the vapor split is determined by the wall location and not impacted by the pressure drop. Pressure drop and wetted area studies were performed on circular and dividing wall column structures. The dry pressure drop, irrigated pressure drop, and hold-up were compared with existing correlations. Additionally, the dividing wall wetted area was determined. A DWC model was validated with the experimental pilot data obtained as well as comparing with open literature data. With the results from the validated model, optimizations were conducted to aid in DWC design. It was shown that feed temperature is an important variable to consider in design. The vapor split did not have as much of an impact on energy savings as the liquid split. An accurate energy calculation was performed on a pilot scale column and a scale-up to industrial column diameters. The scale-up shows that the impacts from heat loss and heat transfer are not as significant in a large scale column for product purities and column liquid and vapor loads. DWC columns averaged approximately 30% energy savings. The comprehensive validated model lays the groundwork for DWC industrial expansion.
Download or read book Design and Optimisation of the Dividing Wall Distillation Column written by Kamarul Ariffin Amminudin and published by . This book was released on 1999 with total page 272 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Energy Efficiency in Process Technology written by P.A. Pilavachi and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 1266 pages. Available in PDF, EPUB and Kindle. Book excerpt: Since 1975 the Commission has been stimulating R & D work aimed at energy saving. The conference objective was to provide an international forum for the presentation and discussion of recent R & D relevant to energy efficiency, taking into account environmental aspects, in the energy intensive process industries.
Download or read book Practical Distillation Control written by W.L. Luyben and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 547 pages. Available in PDF, EPUB and Kindle. Book excerpt: Distillation column control has been the the "Lehigh inquisition" and survived! So it subject of many, many papers over the last has been tested by the fire of both actual half century. Several books have been de review by a hard-nosed plant experience and voted to various aspects of the subject. The group of practically oriented skeptics. technology is quite extensive and diffuse. In selecting the authors and the topics, There are also many conflicting opinions the emphasis has been on keeping the ma about some of the important questions. terial practical and useful, so some subjects We hope that the collection under one that are currently of mathematical and the cover of contributions from many of the oretical interest, but have not been demon leading authorities in the field of distillation strated to have practical importance, have control will help to consolidate, unify, and not been included. clarify some of this vast technology. The The book is divided about half and half contributing authors of this book represent between methodology and specific applica tion examples. Chapters 3 through 14 dis both industrial and academic perspectives, and their cumulative experience in the area cuss techniques and methods that have of distillation control adds up to over 400 proven themselves to be useful tools in at tacking distillation control problems.
Download or read book Controlling Trace Impurities in a Dividing Wall Distillation Column written by Melissa Mary Donahue and published by . This book was released on 2018 with total page 574 pages. Available in PDF, EPUB and Kindle. Book excerpt: Dividing wall distillation columns (DWCs) separate a feed mixture into three pure product streams using one column shell. Though attractive due to capital and operational savings, DWCs have yet to gain widespread industrial acceptance. One notable concern is controllability. The research within this document examines a four component feed mixture to evaluate the operational flexibility of a fixed-design DWC through experimental and simulation-based studies. A pilot DWC was successfully controlled at multiple operating points, and a dynamic model was developed to reflect the pilot dividing wall column. As a form of process intensification, DWCs have a higher risk for controller interaction making conventional PID control potentially inadequate. This work successfully used two PID temperature controllers to maintain the column at steady state, transition the column between steady states, and reject feed disturbances without controller interaction. These controller pairings were determined using conventional controller design techniques. Therefore, for this chemical system and column design, traditional approaches to distillation control are sufficient to handle the intensified nature of DWCs. Because more components are present in DWCs in larger amounts, there is concern that temperature control will no longer imply composition control. Temperature control proved successful in this study. Controlling two temperatures maintained column operation against feed disturbances. In addition, prefractionator temperature correlated well with reboiler duty for multiple feed qualities therefore serving as a promising control variable though more disturbances such as feed composition should be examined. The minimum energy controller was not tested experimentally. A steady state model with heat transfer matching the pilot data was scaled to the size of an industrial tower and used to generate a minimum energy response surface for different vapor and liquid split values. In summary, this research investigated the operational flexibility of a fixed-design DWC using a four component mixture, tested the ability of conventional distillation control design techniques to determine control structures for a DWC, and created a minimum energy operating surface that could be used to examine control structures. A technique to determine the overall heat transfer coefficients was developed, and the model closely matched experimental steady state data
Download or read book Distillation Design and Control Using Aspen Simulation written by William L. Luyben and published by John Wiley & Sons. This book was released on 2006-04-20 with total page 361 pages. Available in PDF, EPUB and Kindle. Book excerpt: A timely treatment of distillationcombining steady-state designand dynamic controllability As the world continues to seek new sources of energy, the distillation process remains one of the most important separation methods in the chemical, petroleum, and energy industries. And as new renewable sources of energy and chemical feedstocks become more universally utilized, the issues of distillation design and control will remain vital to a future sustainable lifestyle. Distillation Design and Control Using Aspen Simulation introduces the current status and future implications of this vital technology from the dual perspectives of steady-state design and dynamics. Where traditional design texts have focused mainly on the steady-state economic aspects of distillation design, William Luyben also addresses such issues as dynamic performance in the face of disturbances. Utilizing the commercial simulators Aspen Plus and Aspen Dynamics, the text guides future and practicing chemical engineers first in the development of optimal steady-state designs of distillation systems, and then in the development of effective control structures. Unique features of the text include: * In-depth coverage of the dynamics of column design to help develop effective control structures for distillation columns * Development of rigorous simulations of single distillation columns and sequences of columns * Coverage of design and control of petroleum fractionators Encompassing nearly four decades of research and practical developments in this dynamic field, the text represents an important reference for both students and experienced engineers faced with distillation problems.
Download or read book Advanced Distillation Technologies written by Anton A. Kiss and published by John Wiley & Sons. This book was released on 2013-02-26 with total page 301 pages. Available in PDF, EPUB and Kindle. Book excerpt: Distillation has historically been the main method for separating mixtures in the chemical process industry. However, despite the flexibility and widespread use of distillation processes, they still remain extremely energy inefficient. Increased optimization and novel distillation concepts can deliver substantial benefits, not just in terms of significantly lower energy use, but also in reducing capital investment and improving eco-efficiency. While likely to remain the separation technology of choice for the next few decades, there is no doubt that distillation technologies need to make radical changes in order to meet the demands of the energy-conscious society. Advanced Distillation Technologies: Design, Control and Applications gives a deep and broad insight into integrated separations using non-conventional arrangements, including both current and upcoming process intensification technologies. It includes: Key concepts in distillation technology Principles of design, control, sizing and economics of distillation Dividing-wall column (DWC) – design, configurations, optimal operation and energy efficient and advanced control DWC applications in ternary separations, azeotropic, extractive and reactive distillation Heat integrated distillation column (HIDiC) – design, equipment and configurations Heat-pump assisted applications (MVR, TVR, AHP, CHRP, TAHP and others) Cyclic distillation technology – concepts, modeling approach, design and control issues Reactive distillation – fundamentals, equipment, applications, feasibility scheme Results of rigorous simulations in Mathworks Matlab & Simulink, Aspen Plus, Dynamics and Custom Modeler Containing abundant examples and industrial case studies, this is a unique resource that tackles the most advanced distillation technologies – all the way from the conceptual design to practical implementation. The author of Advanced Distillation Technologies, Dr. Ir. Anton A. Kiss, has been awarded the Hoogewerff Jongerenprijs 2013. Find out more (website in Dutch)...
Download or read book Process Intensification written by Fernando Israel Gómez-Castro and published by Walter de Gruyter GmbH & Co KG. This book was released on 2019-10-21 with total page 338 pages. Available in PDF, EPUB and Kindle. Book excerpt: Intensified processes have found widespread application in the chemical and petrochemical industries. The use of intensified systems allows for a reduction of operating costs and supports the “greening” of chemical processes. However, the design of intensified equipment requires special methodologies. This book describes the fundamentals and applications of these design methods, making it a valuable resource for use in both industry and academia.
Download or read book Optimization of Dividing Wall Distillation Columns written by I. Wagner and published by . This book was released on 1998 with total page 13 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Distillation and Absorption 2006 written by Eva Sørensen and published by IChemE. This book was released on 2006 with total page 1066 pages. Available in PDF, EPUB and Kindle. Book excerpt: This work contains the proceedings of the Distillation and Absorption conference, which happens every 5 years. This collection of 100 contributions spanning 23 countries showcase the newest and best distillation and absorption technologies which cover a broad range of fundamental and applied aspects of the technology. To address these aspects, the contributions have been put into seven themes: modelling and simulation (steady-state, dynamic and CFD); energy efficiency and sustainability; equipment design and operation; integrated, hybrid and novel processes; process troubleshooting and handling operational problems; control and operation; and basic data.
Download or read book Guidelines for Risk Based Process Safety written by CCPS (Center for Chemical Process Safety) and published by John Wiley & Sons. This book was released on 2011-11-30 with total page 759 pages. Available in PDF, EPUB and Kindle. Book excerpt: Guidelines for Risk Based Process Safety provides guidelines for industries that manufacture, consume, or handle chemicals, by focusing on new ways to design, correct, or improve process safety management practices. This new framework for thinking about process safety builds upon the original process safety management ideas published in the early 1990s, integrates industry lessons learned over the intervening years, utilizes applicable "total quality" principles (i.e., plan, do, check, act), and organizes it in a way that will be useful to all organizations - even those with relatively lower hazard activities - throughout the life-cycle of a company.
Download or read book Design and Control of a Dividing Wall Distillation Column for the Fractionation Section in the Pacol Enhancement Process PEP written by Michael Schultz and published by . This book was released on 2001 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Distillation And Absorption written by K E Porter and published by CRC Press. This book was released on 1992-12-29 with total page 568 pages. Available in PDF, EPUB and Kindle. Book excerpt: Contains the papers presented at a symposium which aimed to address and record changes in distillation and absorption and to discuss new directions. Topics covered include: column sequencing; equipment; batch distillation; azeotropic and extractive distillation; packed columns and more.
Download or read book Distillation Design and Control Using Aspen Simulation written by William L. Luyben and published by John Wiley & Sons. This book was released on 2013-04-17 with total page 533 pages. Available in PDF, EPUB and Kindle. Book excerpt: Learn how to develop optimal steady-state designs for distillation systems As the search for new energy sources grows ever more urgent, distillation remains at the forefront among separation methods in the chemical, petroleum, and energy industries. Most importantly, as renewable sources of energy and chemical feedstocks continue to be developed, distillation design and control will become ever more important in our ability to ensure global sustainability. Using the commercial simulators Aspen Plus® and Aspen Dynamics®, this text enables readers to develop optimal steady-state designs for distillation systems. Moreover, readers will discover how to develop effective control structures. While traditional distillation texts focus on the steady-state economic aspects of distillation design, this text also addresses such issues as dynamic performance in the face of disturbances. Distillation Design and Control Using Aspen Simulation introduces the current status and future implications of this vital technology from the perspectives of steady-state design and dynamics. The book begins with a discussion of vapor-liquid phase equilibrium and then explains the core methods and approaches for analyzing distillation columns. Next, the author covers such topics as: Setting up a steady-state simulation Distillation economic optimization Steady-state calculations for control structure selection Control of petroleum fractionators Design and control of divided-wall columns Pressure-compensated temperature control in distillation columns Synthesizing four decades of research breakthroughs and practical applications in this dynamic field, Distillation Design and Control Using Aspen Simulation is a trusted reference that enables both students and experienced engineers to solve a broad range of challenging distillation problems.
Download or read book Distillation Equipment and Processes written by Andrzej Gorak and published by Academic Press. This book was released on 2014-06-24 with total page 373 pages. Available in PDF, EPUB and Kindle. Book excerpt: Distillation: Equipment and Processes—winner of the 2015 PROSE Award in Chemistry & Physics from the Association of American Publishers—is a single source of authoritative information on all aspects of the theory and practice of modern distillation, suitable for advanced students and professionals working in a laboratory, industrial plants, or a managerial capacity. It addresses the most important and current research on industrial distillation, including all steps in process design (feasibility study, modeling, and experimental validation), together with operation and control aspects. This volume features an extra focus on distillation equipment and processes. - Winner of the 2015 PROSE Award in Chemistry & Physics from the Association of American Publishers - Practical information on the newest development written by recognized experts - Coverage of a huge range of laboratory and industrial distillation approaches - Extensive references for each chapter facilitates further study
Download or read book Disjunctive Programming written by Egon Balas and published by Springer. This book was released on 2018-11-27 with total page 238 pages. Available in PDF, EPUB and Kindle. Book excerpt: Disjunctive Programming is a technique and a discipline initiated by the author in the early 1970's, which has become a central tool for solving nonconvex optimization problems like pure or mixed integer programs, through convexification (cutting plane) procedures combined with enumeration. It has played a major role in the revolution in the state of the art of Integer Programming that took place roughly during the period 1990-2010. The main benefit that the reader may acquire from reading this book is a deeper understanding of the theoretical underpinnings and of the applications potential of disjunctive programming, which range from more efficient problem formulation to enhanced modeling capability and improved solution methods for integer and combinatorial optimization. Egon Balas is University Professor and Lord Professor of Operations Research at Carnegie Mellon University's Tepper School of Business.
Download or read book Nonlinear Programming written by Lorenz T. Biegler and published by SIAM. This book was released on 2010-01-01 with total page 411 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book addresses modern nonlinear programming (NLP) concepts and algorithms, especially as they apply to challenging applications in chemical process engineering. The author provides a firm grounding in fundamental NLP properties and algorithms, and relates them to real-world problem classes in process optimization, thus making the material understandable and useful to chemical engineers and experts in mathematical optimization.
